WOODWARD 8440-1546H

  • Dual Redundancy: Reduces failure risks with 2-out-of-3 voting logic for critical operations.
  • Plug-and-Play Upgrade: Direct replacement for legacy SPC-D models, minimizing retrofit costs.
  • Advanced Load Management: Supports up to 32 paralleled generators with proportional load sharing.
  • Real-Time Monitoring: Modbus connectivity enables remote diagnostics and integration with SCADA systems.
  • Harsh Environment Resistance: IP54-rated enclosure suitable for industrial and marine settings.
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Description

WOODWARD 8440-1546H Synchronizer Governor/Control Unit

1. Product Description

The WOODWARD 8440-1546H is a high-performance synchronizer governor designed for generator set control in power generation and distributed energy systems. As part of Woodward’s SPC-D2 series, it ensures precise synchronization, load sharing, and protection for diesel, gas, or steam turbines. Key features include slip-frequency synchronization with phase/voltage matching, soft unloading, and dual-language support (English/German). With password protection and configurable settings via HMI or Woodward’s USB toolkit, the 8440-1546H offers flexibility for complex applications while reducing downtime through online configuration.

2. Technical Specifications

Parameter Specification
Input Voltage 100–240 V AC/DC
Communication Modbus RTU/ASCII, CANbus (SAE J1939)
Synchronization Modes Phase matching, slip-frequency, dead bus
Protection Functions Overvoltage, undervoltage, frequency deviation
Operating Temperature -10°C to 50°C (14°F to 122°F)
Dimensions 160 × 160 × 120 mm (approx.)
Weight 0.8 kg

3. Advantages and Features

  • Dual Redundancy: Reduces failure risks with 2-out-of-3 voting logic for critical operations.
  • Plug-and-Play Upgrade: Direct replacement for legacy SPC-D models, minimizing retrofit costs.
  • Advanced Load Management: Supports up to 32 paralleled generators with proportional load sharing.
  • Real-Time Monitoring: Modbus connectivity enables remote diagnostics and integration with SCADA systems.
  • Harsh Environment Resistance: IP54-rated enclosure suitable for industrial and marine settings.

4. Application Areas and Case Studies

Industries:
  • Power generation (emergency backup, peak shaving)
  • Microgrids and islanded systems
  • Oil & gas exploration
  • Marine propulsion
Case Study:
A utility-scale microgrid in California improved synchronization accuracy by 30% using the 8440-1546H, reducing generator tripping during grid transitions.

5. Competitor Comparison

Compared to generic synchronizers, the 8440-1546H offers:
  • Integrated Functionality: Combines synchronization, load control, and protection in a single unit.
  • Longevity: 20+ years of field-proven reliability in Woodward’s SPC-D lineage.
  • Ease of Use: Pre-configured templates and USB programming simplify setup.

6. Selection Recommendations

  • System Compatibility: Verify CANbus compatibility with engine ECUs (e.g., Caterpillar, Cummins).
  • Voltage Range: Match input voltage requirements for grid or off-grid applications.
  • Expansion Needs: Opt for models with additional I/O if future upgrades are planned.

7. Installation and Maintenance Notes

  • Mounting: Install in a well-ventilated area away from electromagnetic interference.
  • Firmware Updates: Regularly update via Woodward’s Toolkit software to access new features.
  • Spare Parts: Stock critical components (e.g., relay modules) to minimize downtime.

 

Shanxi Xinyeda International Trade Co., Ltd. specializes in WOODWARD 8440-1546H and automation solutions. Visit www.xydcontrol.com for sales and technical support.
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