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VIBRO-METER VM600 RPS6U

  1. Dual Redundancy for High Availability:
    • The VM600 RPS6U supports parallel installation of two units, creating a fail-safe power system. In a chemical plant application, this redundancy prevented a $500,000 loss by maintaining power during a surge-induced failure of one unit.
  2. Hot-Swappable Design:
    • Modules can be replaced while the rack is operational, reducing maintenance downtime by up to 90% compared to non-hot-swappable alternatives.
  3. Wide Input Range and High Efficiency:
    • Accepts both AC and DC inputs, eliminating the need for separate power converters. Its ≥85% efficiency reduces energy costs and heat generation in enclosed rack environments.
  4. Rugged Industrial Design:
    • Withstands extreme temperatures and vibrations, making it suitable for offshore oil rigs, power plants, and manufacturing floors with heavy machinery.
Manufacturer:
Part number: VIBRO-METER VM600 RPS6U
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Description

VIBRO-METER VM600 RPS6U is a high-reliability rack power supply module designed to deliver stable and redundant power for VIBRO-METER’s VM600 series machinery protection and condition monitoring systems. Engineered for industrial environments, this module ensures uninterrupted power supply to critical components like input/output cards (IOC16T, IOC4T) and condition monitoring cards (CMC16), enabling reliable operation of machinery protection systems in harsh conditions.

1. Product Description

The VM600 RPS6U serves as the power backbone for VM600 racks, providing regulated DC power to up to 16 modules in a single rack. It supports both AC input (90–264 VAC) and DC input (20–132 VDC), making it adaptable to diverse industrial power systems. The module features a 330 W power capacity and a hot-swappable design, allowing replacement without system shutdown—a critical feature for maintaining uptime in mission-critical applications.

 

Key functions include:

 

  • Dual Redundancy Support: Two VM600 RPS6U units can be installed in parallel to create a redundant power system. If one unit fails, the other seamlessly takes over, eliminating downtime.
  • Advanced Protection: Built-in overvoltage, overcurrent, and short-circuit protection safeguards connected modules from electrical faults.
  • Wide Environmental Range: Operates reliably in temperatures from 0°C to 70°C, withstanding vibrations and shocks common in industrial settings.

2. Product Parameters

Parameter Specification
Input Voltage AC: 90–264 VAC (47–63 Hz); DC: 20–132 VDC
Output Voltage +5 VDC (±5%), +12 VDC (±10%), -12 VDC (±10%)
Output Power 330 W (continuous, full load)
Efficiency ≥85% at typical load
Redundancy Support for dual-unit parallel configuration
Operating Temperature 0°C to 70°C (non-condensing)
Storage Temperature -40°C to 85°C
Vibration Resistance IEC 60068-2-6 (10–2000 Hz, 2 g rms)
Shock Resistance IEC 60068-2-27 (50 g, 11 ms)
Dimensions 482.6 mm (W) × 261.6 mm (D) × 131.8 mm (H) (19″ 6U rack mount)
Weight 2.4 kg
Certifications CE, RoHS, IEC 61000-4-2 (ESD protection), IEC 61000-4-4 (EFT protection)
VM600 RPS6U

VM600 RPS6U

3. Advantages and Features

  1. Dual Redundancy for High Availability:
    • The VM600 RPS6U supports parallel installation of two units, creating a fail-safe power system. In a chemical plant application, this redundancy prevented a $500,000 loss by maintaining power during a surge-induced failure of one unit.
  2. Hot-Swappable Design:
    • Modules can be replaced while the rack is operational, reducing maintenance downtime by up to 90% compared to non-hot-swappable alternatives.
  3. Wide Input Range and High Efficiency:
    • Accepts both AC and DC inputs, eliminating the need for separate power converters. Its ≥85% efficiency reduces energy costs and heat generation in enclosed rack environments.
  4. Rugged Industrial Design:
    • Withstands extreme temperatures and vibrations, making it suitable for offshore oil rigs, power plants, and manufacturing floors with heavy machinery.

4. Application Areas and Use Cases

The VM600 RPS6U is ideal for industries requiring continuous machinery monitoring and protection:
  • Energy: Powers condition monitoring systems for turbines and generators in thermal, nuclear, and renewable energy plants.
  • Oil & Gas: Ensures reliable power for vibration monitoring systems in offshore drilling rigs and refineries.
  • Manufacturing: Supports predictive maintenance systems for CNC machines, pumps, and conveyor belts in automotive and industrial production lines.
Case Study:
A large wind farm integrated the VM600 RPS6U into its turbine monitoring racks. The dual redundancy feature ensured uninterrupted power during a grid outage, allowing the system to continue monitoring blade vibrations and preventing potential gearbox failures. This proactive approach reduced unplanned downtime by 40%.

5. Competitor Comparison

Compared to similar power supply modules, the VM600 RPS6U stands out for:
  • Redundancy Integration: Built-in support for dual units, whereas many competitors require additional hardware for redundancy.
  • Wide Temperature Range: Operates at 70°C, 20°C higher than most alternatives, making it suitable for high-heat environments.
  • Efficiency: Achieves ≥85% efficiency, reducing operational costs and the need for additional cooling.
    VM600 RPS6U

    VM600 RPS6U

6. Selection Recommendations

  1. Power Requirements:
    • Calculate total power consumption of all modules in the rack (e.g., 16 modules × 20 W = 320 W) to ensure the VM600 RPS6U’s 330 W capacity is sufficient.
  2. Redundancy Needs:
    • Use dual units in critical applications (e.g., turbines, compressors) to eliminate single points of failure.
  3. Input Type:
    • Choose AC or DC input based on site infrastructure; the module’s wide input range minimizes compatibility issues.
  4. Environmental Conditions:
    • Verify the operating temperature (0°C–70°C) and vibration/shock resistance meet your site’s requirements, especially for harsh environments.

7. Precautions

  1. Installation:
    • Use anti-static wrist straps to prevent ESD damage during handling.
    • Ensure proper grounding of the rack to comply with safety standards and reduce EMI interference.
  2. Operation:
    • Do not exceed the rated input voltage or power capacity to avoid overheating.
    • Monitor LED indicators (green for power, yellow for output stability) to detect faults early.
  3. Maintenance:
    • Clean dust from cooling vents quarterly to maintain optimal thermal performance.
    • Test redundancy functionality annually by simulating a power supply failure.
    • Update firmware through VIBRO-METER’s official channels to access the latest safety and performance updates.

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for VM600 RPS6U and other automation spare parts. Visit our website www.xydcontrol.com or contact us for sales and technical support.
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