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VIBRO-METER VM600 CMC16

  1. High-Precision Data Acquisition:
    • 24-bit resolution ensures accurate measurement of 微小振动 (e.g., 0.1 µm displacement) and process parameters.
    • Low noise floor (<0.1 mV RMS) enables detection of early machinery defects.
  2. Versatile Signal Conditioning:
    • Supports AC/DC voltagecurrentthermocouples, and strain gauge inputs with selectable ranges (e.g., 0.1 V to 20 V FSD for AC measurements).
    • Built-in anti-aliasing filters and amplifiers reduce signal distortion.
  3. Robust Environmental Performance:
    • EMI/RFI protection and galvanic isolation shield against electrical noise in industrial settings.
    • Operates in extreme temperatures (-10°C to 60°C) and withstands vibrations up to 5 g.
  4. Efficient System Integration:
    • Plug-and-play compatibility with VM600 racks and MPC4 modules reduces setup time.
    • Dual communication paths: VMEbus for real-time data transfer and Ethernet for remote configuration via VibroSight® software.
Manufacturer:
Part number: VM600 CMC16
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Description

VIBRO-METER VM600 CMC16 is a high-performance 16-channel condition monitoring card designed for advanced machinery protection and state monitoring systems. Engineered to integrate seamlessly with VIBRO-METER’s VM600 series racks, this module serves as the central data acquisition and analysis hub for real-time vibration, temperature, and process parameter monitoring in industrial environments. With support for industry-standard protocols like Modbus RTU/TCP and PROFINET, the VM600 CMC16 ensures reliable communication between field devices, host software (e.g., VibroSight®), and third-party systems.

1. Product Description

The VM600 CMC16 acts as the core component of VIBRO-METER’s VM600 machinery protection system (MPS) and state monitoring system (CMS). It interfaces with input/output modules (e.g., IOC16T, IOC4T) and protection cards (e.g., MPC4, AMC8) to process raw sensor data, execute advanced signal conditioning, and transmit critical insights to operators. Key features include:
  • 16 individually configurable dynamic channels for vibration, temperature, and process parameter monitoring.
  • 24-bit ADC resolution with 0.005% linearity accuracy, ensuring precise measurement of 微小振动 (e.g., 0.1 µm displacement) and process parameters.
  • Real-time FFT analysis (up to 3200 lines) for early detection of machinery defects like misalignment or bearing wear.
  • Programmable anti-aliasing filters and galvanic isolation to minimize electromagnetic interference (EMI) in harsh industrial environments.
  • Dual communication paths (Ethernet and RS-485) for flexible integration with DCS, PLC, or SCADA systems.
The module’s VMEbus interface enables high-speed data transfer to the VM600 CPU module, while its hot-swappable design allows seamless component replacement without system downtime.

2. Product Parameters

Parameter Specification
Input Channels 16 dynamic (vibration/process) + 4 tachometer/speed reference
Output Channels 4 digital outputs (relay or analog) + 32 open collector outputs (jumper-selectable)
Power Supply 24V DC ±10% (derived from VM600 rack)
Communication Modbus RTU/TCP, PROFINET, Ethernet (100 Mbps), RS-232/422/485
Signal Resolution 24-bit ADC with 0.005% linearity accuracy
Sampling Rate Up to 98 kHz (per channel, configurable)
Frequency Range 0.16 Hz to 20 kHz (dynamic inputs)
Input Types AC/DC voltage (0.1–20 V FSD), current (4–20 mA), thermocouples (61.022 mV FSD)
Environmental Operating temperature: -10°C to 60°C; Storage: -40°C to 85°C
Dimensions 233.4 mm x 160 mm x 25.4 mm (6U VME form factor)
Weight 0.5 kg
VM600 CMC16

VM600 CMC16

3. Advantages and Features

  1. High-Precision Data Acquisition:
    • 24-bit resolution ensures accurate measurement of 微小振动 (e.g., 0.1 µm displacement) and process parameters.
    • Low noise floor (<0.1 mV RMS) enables detection of early machinery defects.
  2. Versatile Signal Conditioning:
    • Supports AC/DC voltagecurrentthermocouples, and strain gauge inputs with selectable ranges (e.g., 0.1 V to 20 V FSD for AC measurements).
    • Built-in anti-aliasing filters and amplifiers reduce signal distortion.
  3. Robust Environmental Performance:
    • EMI/RFI protection and galvanic isolation shield against electrical noise in industrial settings.
    • Operates in extreme temperatures (-10°C to 60°C) and withstands vibrations up to 5 g.
  4. Efficient System Integration:
    • Plug-and-play compatibility with VM600 racks and MPC4 modules reduces setup time.
    • Dual communication paths: VMEbus for real-time data transfer and Ethernet for remote configuration via VibroSight® software.

4. Application Areas and Use Cases

Industry Applications:
  • Energy: Condition monitoring of turbines, generators, and compressors in power plants.
  • Oil & Gas: Real-time vibration analysis of offshore drilling equipment and pumps.
  • Manufacturing: Predictive maintenance of motors, conveyor systems, and CNC machines.
  • Aerospace: Structural health monitoring of aircraft engines and landing gear.
Case Study:
A power plant integrated the VM600 CMC16 into its turbine monitoring system. By analyzing vibration data from 16 accelerometers and 4 temperature sensors, the module detected early signs of misalignment in a critical turbine shaft. Real-time alerts triggered maintenance actions, preventing a potential failure that could have caused $1.5 million in downtime costs.

5. Competitor Comparison

Feature VM600 CMC16 Typical Competitors
Resolution 24-bit (0.005% accuracy) 16–20-bit (0.1% accuracy)
Channels 16 dynamic + 4 tachometer 8–12 dynamic + 2–4 tachometer
EMI Protection Built-in isolation and filtering Optional add-ons
Software Integration Native support for VibroSight® Proprietary or third-party software required
Environmental Range -10°C to 60°C 0°C to 50°C
VM600 CMC16

VM600 CMC16

6. Selection Recommendations

  1. System Compatibility:
    • Ensure your VM600 rack supports VMEbus and the MPC4/AMC8 protection cards.
    • Verify sensor types (e.g., accelerometers, thermocouples) match the module’s input specifications.
  2. Performance Requirements:
    • Choose the VM600 CMC16 for high-resolution vibration analysis in large-scale systems.
    • Opt for lower-channel modules (e.g., IOC4T) if budget or space is constrained.
  3. Environmental Fit:
    • Confirm operating temperature (-10°C to 60°C) aligns with your industrial environment.
    • Use surge protectors in high-noise areas to enhance EMI resistance.

7. Precautions

  1. Installation:
    • Use ESD-safe tools and grounding straps to prevent static damage.
    • Secure the module in the VM600 rack with screws to avoid physical damage during operation.
  2. Operation:
    • Avoid exceeding input voltage/current limits to prevent hardware failure.
    • Calibrate sensors and the module annually using VIBRO-METER’s recommended procedures.
  3. Maintenance:
    • Clean connector pins quarterly with isopropyl alcohol to remove oxidation.
    • Update firmware via VibroSight® to access new features and bug fixes.

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for VM600 CMC16 and other industrial automation spare parts. Visit our website www.xydcontrol.com or contact us for sales and technical support.
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