TOSHIBA TCPCU-1

Description

Product Description: TOSHIBA TCPCU-1 Industrial Communication Controller

Product Parameters

Parameter	Specification
Model	TCPCU-1
Brand	TOSHIBA
Function	Multi-protocol communication controller
Voltage Input	24V DC ±10% (18–26.4V DC)
Current Consumption	≤50mA @ 24V DC
Communication Ports	1x RS-485 (Modbus RTU/ASCII), 1x Ethernet
Protocol Support	Modbus RTU/ASCII, Ethernet/IP, Profibus DP
Data Rate	Up to 1 Mbps (RS-485), 10/100 Mbps (Ethernet)
Mounting Type	DIN-rail (EN 60715 standard)
Operating Temperature	-25°C to +70°C (industrial-grade resilience)
Dimensions	100mm (W) x 80mm (H) x 50mm (D)
Certifications	CE, UL 508 (Industrial Control Equipment)

TOSHIBA TCPCU-1

Advantages and Features

1. Multi-Protocol Flexibility:
   • Supports seamless integration with legacy and modern systems (Modbus, Ethernet/IP, Profibus).
   • Reduces hardware complexity by consolidating communication tasks into a single module.
2. Reliability and Durability:
   • Wide temperature range (-25°C to +70°C) and rugged design for factory floors and outdoor installations.
   • EMI/RFI shielding and surge protection (6kV) safeguard against electrical noise.
3. Easy Configuration:
   • Web-based GUI for protocol setup and real-time diagnostics.
   • Plug-and-play compatibility with TOSHIBA PLCs (e.g., TOSHIBA EX Series) and third-party devices.

Application Areas and Use Cases

• Manufacturing (assembly lines, robotic cells).
• Energy (smart grids, renewable energy monitoring).
• Transportation (railway signaling, traffic control systems).
• Utilities (water/wastewater treatment, SCADA networks).

Case Study:
A Japanese automotive plant adopted the TOSHIBA TCPCU-1 to unify communication between 50+ machines on its assembly line. The module’s multi-protocol support reduced downtime by 20% by eliminating protocol conversion delays. Its compact design also saved 30% panel space compared to legacy solutions.

TOSHIBA TCPCU-1

Competitive Comparison

• Wider Protocol Support: 3+ protocols (vs. 1–2 in comparable models).
• Higher Temperature Tolerance: +70°C max (vs. +55°C in 竞品), suitable for high-heat environments.
• Integrated Web Interface: Built-in GUI (vs. separate software required in 竞品), simplifying commissioning.
• Surge Protection: 6kV (vs. 4kV in 竞品), enhancing resilience in unstable power networks.

Selection Recommendations

1. Protocol Needs: Choose the TCPCU-1 for systems requiring Modbus, Ethernet/IP, and Profibus integration.
2. Environment: Ideal for high-temperature (+50°C+) or high-vibration settings (e.g., manufacturing floors).
3. Scalability: Pair with TOSHIBA PLCs (e.g., TC Series) for centralized management of distributed networks.
4. Budget: Cost-effective solution for multi-protocol setups (20–30% lower total cost than modular alternatives).

Precautions

1. Installation:
   • Ensure proper grounding to prevent EMI interference.
   • Use shielded cables for RS-485 connections (max length: 1 km).
2. Operation:
   • Do not exceed voltage/current ratings (24V DC ±10%, ≤50mA).
   • Update firmware regularly via TOSHIBA’s official portal for security patches.
3. Maintenance:
   • Clean dust from vents quarterly (use compressed air).
   • Replace every 7–10 years (or as per TOSHIBA’s lifecycle guidelines) for optimal performance.