Z7138 HIMA

Description

1. Product Description

2. Product Parameters

Parameter	Details
Output Type	Digital (active two-wire, fail-safe)
Number of Channels	8
Output Voltage	24V DC (range: 20.4–31.2V DC)
Output Current	500 mA per channel (resistive/inductive loads)
Power Supply	20.4–31.2V DC (separate supply for module and outputs)
Power Consumption	100 mA (module only, excluding load current)
Safety Integrity Level	SIL 3 (IEC 61508), PL e (EN ISO 13849 Cat. 4)
Operating Temperature	-20°C to +60°C (non-condensing)
Humidity	5%–95% relative humidity
Dimensions	100mm × 80mm × 35mm (3.9″ × 3.1″ × 1.4″)
Weight	200g
Diagnostic Features	Short-circuit protection, under-voltage detection, periodic self-tests
Certifications	CE, UL, CSA

Z7138

3. Advantages and Features

• Fail-Safe Design: In the event of a fault, the module automatically transitions to a predefined safe state (e.g., output de-energized), preventing uncontrolled device operation. Field tests show a 99.9% uptime in harsh industrial environments, minimizing unplanned downtime.
• Advanced Diagnostics: Built-in self-tests monitor each output channel for short circuits, open circuits, and voltage irregularities. These diagnostics reduce troubleshooting time by 30% compared to non-intelligent modules, enabling proactive maintenance.
• High Safety Compliance: Certified to SIL 3 and PL e (Cat. 4), the HIMA Z7138 is suitable for the most critical safety instrumented systems (SIS), ensuring compliance with international safety standards.
• Flexible Load Support: With a 500 mA output current per channel, it can directly drive high-power loads such as solenoid valves and contactors without additional amplifiers, simplifying system design.
• Robust Environmental Performance: Operates reliably in extreme temperatures (-20°C to +60°C) and high-humidity environments, making it suitable for offshore platforms, chemical plants, and other harsh settings.

4. Application Areas and Application Cases

• Chemical and Petrochemical: Controls emergency shutdown valves, safety interlocks, and process actuators in reactors and distillation units.
• Energy and Utilities: Manages turbine control systems, circuit breakers, and grid protection devices in power plants.
• Manufacturing: Drives robotic arms, conveyor belts, and safety relays in automotive assembly lines and food processing facilities.
• Marine and Offshore: Ensures reliable operation of critical systems on ships, offshore platforms, and drilling rigs.

5. Competitor Comparison

• Superior Safety Certification: While many alternatives meet SIL 2, the HIMA Z7138’s SIL 3 and PL e (Cat. 4) ratings make it suitable for the most demanding safety applications.
• Higher Output Current: With 500 mA per channel, it supports heavier loads than standard modules (typically 200–300 mA), reducing the need for external components and simplifying system integration.
• Broader Environmental Range: Its ability to operate from -20°C to +60°C outperforms competitors limited to narrower temperature ranges, ensuring reliability in extreme industrial environments.
  

  Z7138

6. Selection Suggestions

• Safety Requirements: Choose the HIMA Z7138 if your application requires SIL 3 or PL e (Cat. 4) certification to meet regulatory standards.
• Load Characteristics: Verify that the module’s 500 mA per-channel output matches the current requirements of your actuators or valves, especially for inductive loads that may require surge protection.
• System Compatibility: Ensure compatibility with your PLC or safety system; the HIMA Z7138 integrates seamlessly with HIMA’s HIMatrix and H51Q systems, offering advanced diagnostic features when used with 配套工程工具.
• Environmental Conditions: Assess the operating temperature, humidity, and exposure to corrosive substances in your facility to confirm the module’s suitability for your specific environment.

7. Precautions

• Power Supply Stability: Use a regulated DC power source within the specified voltage range (20.4–31.2V DC) to avoid voltage fluctuations that could disrupt output signals or damage the module.
• Short-Circuit Protection: While the module includes built-in short-circuit detection, consider installing external fuses for additional protection, especially when driving inductive loads that may generate voltage spikes.
• Grounding and Shielding: Properly ground the module and use shielded cables for output connections to minimize electromagnetic interference (EMI) and ensure reliable signal transmission.
• Regular Maintenance: Periodically inspect the module’s status LEDs to monitor fault conditions and perform firmware updates as recommended by the manufacturer to benefit from the latest safety and diagnostic enhancements.