WOODWARD 5501-432

  • Precision Control: PWM-based output ensures smooth and responsive actuator positioning.
  • Dual-Channel Redundancy: Supports two independent actuator channels for critical systems.
  • Fault Detection: Built-in alarms for excitation, feedback, and driver errors, with watchdog hardware monitoring.
  • Flexible Configuration: Adjustable parameters via Woodward’s configuration tools.
  • Rugged Design: Operates in harsh environments with wide temperature tolerance.
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Description

WOODWARD 5501-432 NetCon Actuator Control Module

1. Product Description

The WOODWARD 5501-432 is a high-precision 2-channel actuator control module designed for industrial automation systems, particularly in power generation, oil & gas, and process control applications. As part of Woodward’s NetCon series, it delivers reliable positioning control for actuators in critical processes, ensuring optimal performance and safety. Key features include dual-channel operation (200 mA per channel), advanced fault diagnostics, and compatibility with LVDT/RVDT feedback devices. The module supports real-time monitoring of logic power, microcontroller activity, and position accuracy, making it ideal for applications requiring redundancy and fail-safe operation.

2. Product Parameters

Parameter Specification
Output Current 200 mA (max 245 mA)
Input Voltage +5 V DC @ 0.5 A, +24 V DC @ 1 A
Position Accuracy 0.25% of full scale (excluding transducer error)
Feedback Devices 1–2 per channel (LVDT/RVDT)
Max Load Resistance 10 Ω/(max current required)
Dimensions 10.25 × 9.75 × 1 inches (260 × 248 × 25 mm)
Weight <2 lbs (0.9 kg)
Certifications CE, UL

3. Advantages and Features

  • Precision Control: PWM-based output ensures smooth and responsive actuator positioning.
  • Dual-Channel Redundancy: Supports two independent actuator channels for critical systems.
  • Fault Detection: Built-in alarms for excitation, feedback, and driver errors, with watchdog hardware monitoring.
  • Flexible Configuration: Adjustable parameters via Woodward’s configuration tools.
  • Rugged Design: Operates in harsh environments with wide temperature tolerance.

4. Application Areas and Case Studies

  • Power Generation: Steam/gas turbine control systems.
  • Oil & Gas: Valve positioning in drilling and refining.
  • Industrial Automation: Precision motion control in manufacturing.
  • Water Treatment: Actuator management in pumps and valves.
Case Study:
A U.S. refinery reduced valve actuation errors by 40% after installing the 5501-432, improving process efficiency and reducing downtime.

5. Competitor Comparison

Compared to standard actuator controllers, the 5501-432 offers:
  • Higher Redundancy: Dual-channel operation for fail-safe performance.
  • Faster Response: Real-time diagnostics and instantaneous fault shutdown.
  • Enhanced Accuracy: ±1% output current tolerance for precise adjustments.

6. Selection Recommendations

  • Current Requirements: Ensure the 200 mA rating matches your actuator’s needs.
  • Feedback Compatibility: Verify LVDT/RVDT support for your system.
  • Space Constraints: Consider the module’s compact size for panel integration.

7. Precautions

  • Mounting: Install in a well-ventilated enclosure to prevent overheating.
  • Wiring: Use shielded cables for feedback signals to minimize noise.
  • Firmware Updates: Regularly update via Woodward’s software for optimal performance.
  • Fault Handling: Replace the module if a solid red LED indicates CPU communication loss.
Shanxi Xinyeda International Trade Co., LTD is your trusted partner for WOODWARD 5501-432 and automation solutions. Visit www.xydcontrol.com or contact us for sales and technical support.
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