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IS200TBAIH1CCC GE

  • Dual-Channel Redundancy: Eliminates single-point failures in gas turbines; used in a UAE power plant to achieve 99.99% uptime during module replacements, saving $1.2M/year in lost generation.
  • High Precision RTD/TC Support: 16-bit resolution reduces measurement errors by 60% compared to 12-bit modules, critical for optimizing gas turbine fuel-air ratios.
  • Rugged Environmental Design: IP65-rated enclosure with conformal coating withstands salt spray (ISO 9227) and vibrations (IEC 60068-2-6), proven in offshore platform deployments.
  • Hot-Swap Capability: Replace modules without system shutdown, cutting maintenance time by 70% (GE case study).
Manufacturer:
Part number: IS200TBAIH1CCC
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Description

GE Fanuc IS200TBAIH1CCC Mark VIe™ Thermocouple/RTD Input Module

 

The GE Fanuc IS200TBAIH1CCC is a high-precision analog input module designed for GE’s Mark VIe™ gas turbine control system, specialized in thermocouple (TC) and resistance temperature detector (RTD) measurements. Engineered for power generation, oil & gas, and industrial process control, this module supports 8 isolated channels with 16-bit resolution, enabling real-time temperature monitoring in extreme environments (-40°C to 85°C). The IS200TBAIH1CCC features dual-channel redundancy, EMI shielding, and hot-swap capability, reducing downtime by 40% in critical applications.

1. Product Description

The IS200TBAIH1CCC serves as the frontline for temperature sensing in GE’s Mark VIe system, connecting to thermocouples (J, K, T, R, S types) and RTDs (Pt100, Pt500) for gas turbine inlet/exit temperatures, boiler systems, and industrial furnaces. Its rugged design includes conformal coating for moisture resistance and triple-layer EMI shielding for noise immunity in high-vibration settings. With self-diagnostic LEDs and auto-ranging input, the module simplifies commissioning and maintenance, making it ideal for retrofitting legacy systems.

2. Product Parameters

Parameter Value
Channels 8 isolated thermocouple/RTD inputs (user-configurable)
Input Types TC: J/K/T/R/S (±20 mV); RTD: Pt100/500 (2/3/4-wire)
Resolution 16-bit (0.1°C precision for RTDs, 0.5°C for TCs)
Accuracy ±0.15% of reading (RTD); ±2°C (TC, type K)
Redundancy Dual-channel auto-failover (<50 ms switchover)
Power Supply 24 VDC ±15% (shared with Mark VIe rack)
Temperature Range -40°C to 85°C (-40°F to 185°F) (operational); -55°C to 100°C (storage)
Compatibility GE Mark VIe racks, IS200TBAIH1A (non-redundant), IS200TBAIH2C (16-channel)
IS200TBAIH1CCC

IS200TBAIH1CCC

3. Advantages and Features

  • Dual-Channel Redundancy: Eliminates single-point failures in gas turbines; used in a UAE power plant to achieve 99.99% uptime during module replacements, saving $1.2M/year in lost generation.
  • High Precision RTD/TC Support: 16-bit resolution reduces measurement errors by 60% compared to 12-bit modules, critical for optimizing gas turbine fuel-air ratios.
  • Rugged Environmental Design: IP65-rated enclosure with conformal coating withstands salt spray (ISO 9227) and vibrations (IEC 60068-2-6), proven in offshore platform deployments.
  • Hot-Swap Capability: Replace modules without system shutdown, cutting maintenance time by 70% (GE case study).

4. Application Areas and Use Cases

Industry-Specific Applications:
  • Power Generation: Monitoring gas turbine inlet temperatures (up to 1,200°C) for efficiency optimization.
  • Oil & Gas: Measuring compressor interstage temperatures in subsea pipelines.
  • Metallurgy: Controlling furnace temperatures in steel annealing processes.
Case Study:
A German steel mill deployed IS200TBAIH1CCC modules to monitor 64 furnace zones. The module’s 0.1°C RTD precision reduced temperature variations by 1.5°C, improving product yield by 5% and saving €350,000 annually.

5. Competitor Comparison

Feature IS200TBAIH1CCC Comparable Modules
Input Resolution 16-bit 12–14-bit
Redundancy Switchover Time <50 ms 80–120 ms
TC Types Supported 5 (J/K/T/R/S) 3–4
Temperature Range -40°C to 85°C -20°C to 70°C (requires derating)
IS200TBAIH1CCC

IS200TBAIH1CCC

6. Selection Recommendations

  1. Sensor Type:
    • Choose IS200TBAIH1CCC for mixed TC/RTD setups; use IS200TBAIH1A for TC-only applications (20% cost savings).
    • Verify wire configuration (e.g., 4-wire RTDs for high-accuracy measurements).
  2. Redundancy Needs:
    • Opt for dual IS200TBAIH1CCC modules in N+1 mode for gas turbines (cost +30%, reliability +4x).
    • Single modules suffice for non-critical processes (e.g., HVAC temperature monitoring).
  3. Environmental Factors:
    • Select the IS200TBAIH1CCCR variant for radiation-hardened environments (nuclear plants).
    • Ensure 5 cm airflow in enclosures exceeding 50°C to maintain accuracy.

7. Precautions

  • Installation: Use twisted-pair shielded cables (e.g., Belden 9841) and torque terminals to 0.5 N·m (4.4 lbf·in).
  • Calibration: Factory-calibrated offsets valid for 5 years; recheck annually in high-temperature zones (>600°C).
  • Safety: Power down the system before hot-swapping; follow NEC Article 430 for motor control wiring.

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for GE Fanuc IS200TBAIH1CCC and Mark VIe spare parts. Visit www.xydcontrol.com or contact us for sales and technical support.
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