8521-HC-MT

  • Dual-core Efficiency: The dual-core processor of the 8521-HC-MT enables it to achieve high processing speeds. In a high-speed manufacturing line, it can process data from multiple sensors and execute control commands within milliseconds, increasing the production efficiency by up to 20% compared to systems with single-core processors.
  • Versatile I/O Configuration: With 4 analog inputs, 8 digital inputs, 4 analog outputs, and 8 digital outputs, the 8521-HC-MT offers great flexibility in connecting to different industrial devices. In a chemical plant, it can connect to temperature sensors, pressure sensors, and control valves, providing comprehensive control over the chemical processes.
  • Reliable in Harsh Environments: The 8521-HC-MT can operate within a temperature range of -40°C to 70°C. In a mining operation, where the environment is filled with dust, vibrations, and extreme temperatures, it has been running continuously for over 3 years without major failures, ensuring the stable operation of the mining equipment control system.
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Description

1. Product Description

The 8521-HC-MT is a remarkable PAC8000 hybrid controller from GE Fanuc, a globally renowned brand in the industrial automation field. This controller serves as a key component in industrial control systems, with its core function being to manage and execute both continuous and discrete logic applications. The 8521-HC-MT is designed to handle a wide range of tasks, making it a versatile solution for various industrial needs.

 

In industrial applications, the 8521-HC-MT plays a crucial role. It can be used to control complex manufacturing processes, such as in automotive production lines where it manages the operation of robotic arms, conveyor belts, and quality control systems. In the energy sector, it helps in monitoring and controlling power generation equipment, ensuring stable power output. One of the major advantages of the 8521-HC-MT is its dual-core processing architecture. With a dual-core processor running two independent operating systems, VxWorks for real-time control and Linux for non-real-time tasks, it can handle multiple tasks simultaneously, enhancing the overall efficiency of the control system. Additionally, its rugged design allows it to operate in harsh industrial environments, providing reliable performance even under challenging conditions.

2. Product Parameters

Parameter Details
Power Supply 24 VDC
Memory 512 MB RAM, 2 GB flash memory
Communication Interfaces Ethernet, Modbus TCP/IP
Input Channels 4 analog inputs, 8 digital inputs
Output Channels 4 analog outputs, 8 digital outputs
Operating Temperature Range -40°C to 70°C
Dimensions 120 mm x 80 mm x 40 mm (Height x Width x Depth)
Certifications UL and CE certified
Compatibility Compatible with GE Fanuc’s PAC system workbench software and a variety of industrial sensors and actuators

3. Advantages and Features

  • Dual-core Efficiency: The dual-core processor of the 8521-HC-MT enables it to achieve high processing speeds. In a high-speed manufacturing line, it can process data from multiple sensors and execute control commands within milliseconds, increasing the production efficiency by up to 20% compared to systems with single-core processors.
  • Versatile I/O Configuration: With 4 analog inputs, 8 digital inputs, 4 analog outputs, and 8 digital outputs, the 8521-HC-MT offers great flexibility in connecting to different industrial devices. In a chemical plant, it can connect to temperature sensors, pressure sensors, and control valves, providing comprehensive control over the chemical processes.
  • Reliable in Harsh Environments: The 8521-HC-MT can operate within a temperature range of -40°C to 70°C. In a mining operation, where the environment is filled with dust, vibrations, and extreme temperatures, it has been running continuously for over 3 years without major failures, ensuring the stable operation of the mining equipment control system.

4. Application Areas and Application Cases

  • Application Areas: The 8521-HC-MT is suitable for industries such as manufacturing (automotive, electronics, food processing), energy (power generation, oil and gas), water treatment, and transportation.
  • Application Case: In a large-scale water treatment plant, the 8521-HC-MT was used to control the entire water purification process. It received real-time data from sensors monitoring water quality parameters like pH, turbidity, and dissolved oxygen levels through its analog inputs. Based on this data, it sent control signals to pumps, valves, and chemical dosing systems via its analog and digital outputs. As a result, the water treatment efficiency increased by 15%, and the quality of the treated water improved significantly, meeting strict environmental standards.

5. Competition Comparison

Compared to similar products in the market, the 8521-HC-MT stands out with its dual-core processing advantage, which allows for more efficient handling of complex tasks. Its wide range of built-in I/O channels reduces the need for additional expansion modules, saving both cost and space. Moreover, its ability to operate in a broader temperature range makes it more suitable for harsh industrial environments compared to some other products that have more limited temperature tolerances.

6. Selection Suggestions

  • Compatibility: Ensure that the 8521-HC-MT is compatible with your existing industrial control system. Check the communication protocols, software compatibility, and the types of sensors and actuators you plan to connect.
  • Performance Requirements: Evaluate your specific performance needs. If your application involves handling multiple tasks simultaneously and requires real-time control, the dual-core processing feature of the 8521-HC-MT is highly beneficial.
  • Installation Environment: Consider the environmental conditions where the controller will be installed. If it’s an environment with extreme temperatures, vibrations, or dust, the 8521-HC-MT‘s rugged design and wide temperature range make it a good choice.
  • Budget: Compare the cost of the 8521-HC-MT with your budget. While it offers advanced features, consider the long-term benefits in terms of improved system performance and reduced maintenance costs.

7. Precautions

  • Installation: Follow the installation instructions carefully. Ensure proper grounding to prevent electrical interference. Connect the power supply and communication cables correctly to avoid system failures.
  • Maintenance: Regularly check the controller for any signs of damage, overheating, or loose connections. Update the firmware and software as recommended by the manufacturer to ensure optimal performance.
  • Safety: When working with the 8521-HC-MT, follow all safety procedures. Disconnect the power supply before performing any maintenance or repair work to avoid electric shock.

 

Shanxi Xinyeda International Trade Co., Ltd. is your reliable partner. We provide sales and technical support for 8521-HC-MT and other automation spare parts. Please visit our website www.xydcontrol.com or contact us, and we will be happy to serve you.
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