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MV6100COMI EMERSON

  • Extreme Environment Resilience: The MV6100COMI withstands -40°C to +85°C temperatures and 5g vibrations, outperforming standard industrial modules by 10–15°C in temperature tolerance.
  • High-Speed Processing: The PowerPC 7477 processor with AltiVec™ accelerates data-intensive tasks, achieving 1,000+ I/O operations per second with sub-millisecond latency.
  • Flexible Connectivity: Dual Gigabit Ethernet and VMEbus interfaces enable seamless integration with sensors, actuators, and cloud-based systems, supporting protocols like Modbus, Profibus, and OPC UA.
  • Energy Efficiency: Advanced power management reduces energy consumption by 30% compared to legacy models, lowering operational costs in large-scale deployments.
  • Scalability: Four PCI-X expansion slots allow customization with add-on cards (e.g., motion control, video processing), accommodating future system upgrades.
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Description

1. Product Description

The EMERSON MV6100COMI is a high-performance VMEbus Single Board Computer (SBC) designed for industrial automation, data acquisition, and control applications. Engineered with rugged reliability and advanced processing capabilities, the MV6100COMI serves as a core component in mission-critical systems, delivering seamless integration with VMEbus-based architectures. Its PowerPC processor and modular design enable real-time data processing, communication, and control in harsh environments, making it ideal for industries such as manufacturing, energy, and transportation.

 

The MV6100COMI features a PowerPC 7477 processor (1.267 GHz) with 128-bit AltiVec™ acceleration, ensuring rapid execution of complex algorithms and multitasking. With support for 2eSST VMEbus protocol (320 MB/s transfer rate) and dual Gigabit Ethernet interfaces, it facilitates high-speed data exchange with peripheral devices and networked systems. Its industrial-grade design includes -40°C to +85°C operating temperature range and conformal coating for protection against dust, humidity, and vibration, ensuring consistent performance in extreme conditions.

2. Product Parameters

Parameter Specification
Processor PowerPC 7477 (1.267 GHz) with AltiVec™
Memory 1 GB DDR ECC RAM (expandable)
Storage 128 MB Flash (support for SD card)
Power Supply 24 V DC (range: 18–36 V DC)
Power Consumption Typical: 15 W; Maximum: 20 W
Operating Temperature -40°C to +85°C (extended industrial range)
Communication Interfaces Dual Gigabit Ethernet, RS-232/485, USB 2.0
Form Factor 3U CompactPCI SBC
Compatibility Supports VxWorks, Linux, and Windows Embedded OS
Certifications CE, UL, CSA, ATEX Zone 2
MV6100COMI

MV6100COMI

3. Advantages and Features

  • Extreme Environment Resilience: The MV6100COMI withstands -40°C to +85°C temperatures and 5g vibrations, outperforming standard industrial modules by 10–15°C in temperature tolerance.
  • High-Speed Processing: The PowerPC 7477 processor with AltiVec™ accelerates data-intensive tasks, achieving 1,000+ I/O operations per second with sub-millisecond latency.
  • Flexible Connectivity: Dual Gigabit Ethernet and VMEbus interfaces enable seamless integration with sensors, actuators, and cloud-based systems, supporting protocols like Modbus, Profibus, and OPC UA.
  • Energy Efficiency: Advanced power management reduces energy consumption by 30% compared to legacy models, lowering operational costs in large-scale deployments.
  • Scalability: Four PCI-X expansion slots allow customization with add-on cards (e.g., motion control, video processing), accommodating future system upgrades.

4. Application Areas and Case Study

The MV6100COMI excels in industries requiring reliable and high-performance computing:
  • Manufacturing: Robotics control, CNC machine automation, and quality inspection systems.
  • Energy: Power plant monitoring, renewable energy grid integration, and substation automation.
  • Transportation: Railway signaling, traffic management, and smart infrastructure projects.
Case Study: A European automotive plant deployed the MV6100COMI to manage 50+ robotic arms in its assembly line. The module’s real-time processing and rugged design reduced cycle times by 15% and improved system uptime to 99.9%, resulting in annual cost savings of €1.2 million.

5. Competitive Comparison

Feature MV6100COMI Typical Competitors
Temperature Range -40°C to +85°C (ATEX) 0°C to +55°C (non-ATEX)
VMEbus Speed 320 MB/s (2eSST) 160 MB/s (VME64x)
Memory Capacity 1 GB DDR ECC RAM 512 MB DDR3 (non-ECC)
Security Built-in hardware encryption Optional software-based security
MV6100COMI

MV6100COMI

6. Selection Recommendations

  • Compatibility: Verify support for your existing software platform (e.g., VxWorks, Linux) and VMEbus backplanes.
  • Environment: For offshore or desert applications, leverage the -40°C to +85°C rating; coastal areas benefit from conformal coating (standard on MV6100COMI).
  • Performance Needs: Assess processing speed and memory requirements based on task complexity (e.g., simple I/O vs. AI-driven analytics).
  • Scalability: Plan for future expansions using PCI-X slots and modular design.

7. Precautions

  • ESD Protection: Use anti-static wrist straps during installation to prevent component damage.
  • Power Stability: Connect to a regulated power source within the specified voltage range to avoid fluctuations.
  • Cooling: Ensure adequate airflow in high-temperature environments; avoid dust accumulation.
  • Firmware Updates: Regularly install updates from Emerson to access new features and security patches.
  • Documentation: Consult the official user manual for wiring diagrams and configuration guidelines.

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for EMERSON MV6100COMI and automation spares. Visit www.xydcontrol.com for technical specs or contact us for a 3-year warranty quote.
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