Emerson 5X00106G01

Description

1. Product Description

2. Product Parameters

Parameter	Details
Number of Channels	8 channels
Input Signal Types	Current: 2.5 to 25 mA with under-range and over-range checking; Voltage: ± 10 V
Analog-to-Digital Resolution	14 bits
Accuracy	± 0.1% of full-scale value (20 mA) @ 99.7% confidence at 25 °C; ± 0.24% of full-scale value (20 mA) over the full operating temperature range
Sampling Rate	20 times per second when configured for 60 Hz rejection; 25 times per second when configured for 50 Hz rejection
Dielectric Isolation	Channel-to-channel and channel-to-logic: 1000 VAC/VDC for one minute
Operating Temperature Range	0 °C to 60 °C
Humidity	0% to 95% non-condensing
Power Consumption	Drawn from main: 4.1 W typical, 4.5 W maximum; Drawn from aux: 3.84 W typical; Dissipation in module: 5.06 W typ.
Input Impedance	300 ohms
Normal-mode Rejection	60 dB @ 50 Hz ± 1/2% or @ 60 Hz ± 1/2% (when properly configured); 30 dB (typical) @ 50 Hz ± 5% or @ 60 Hz ± 5% (when properly configured)
Common-mode Rejection	120 dB @ DC or @ the nominal (50/60 Hz) line frequency ± 1/2% and harmonics; 100 dB (typical) for nominal line frequency ± 5% and harmonics
Compatibility	Compatible with Emerson’s Ovation control system

5X00106G01

3. Advantages and Features

• High Accuracy: The Emerson 5X00106G01 offers a high level of accuracy with a reference accuracy of ± 0.1% of full-scale value at 25 °C. In a chemical plant application, this accuracy has enabled operators to precisely control chemical reactions by accurately measuring the temperature and pressure, resulting in a significant improvement in product quality and yield.
• Fast Sampling Rate: With a sampling rate of up to 25 times per second when configured for 50 Hz rejection, it can quickly capture changes in the analog signals. This is crucial in dynamic processes such as those in a manufacturing assembly line, where rapid changes in process variables need to be monitored and controlled in real-time.
• Excellent Isolation: The module features 1000 VAC/VDC dielectric isolation between channels and channel-to-logic. This isolation protects the module from electrical interference and ensures reliable operation even in environments with high electrical noise. In a power generation plant, this isolation has prevented electrical surges from damaging the module, enhancing the overall system reliability.
• Ease of Integration: As it is designed to be compatible with Emerson’s Ovation control system, integrating the 5X00106G01 into an existing automation setup is straightforward. This reduces the time and effort required for installation and configuration, saving both time and cost for users.

4. Application Areas and Application Cases

• Application Areas: The Emerson 5X00106G01 is suitable for a wide range of industries including petrochemical, power generation, manufacturing, and water treatment. In the petrochemical industry, it can be used to monitor the composition of chemical mixtures, while in the power generation industry, it can measure parameters like steam pressure and turbine speed. In manufacturing, it helps in controlling production processes, and in water treatment, it can monitor water quality parameters.
• Application Case: In a large-scale manufacturing plant that produces automotive parts, the Emerson 5X00106G01 was used to monitor the temperature and pressure of the injection molding machines. By accurately measuring these parameters, the plant was able to optimize the molding process, reducing the number of defective parts by 20%. The fast sampling rate of the module allowed for real-time adjustments to the process, ensuring consistent product quality.

5. Competitor Comparison

When compared to similar products in the market, the Emerson 5X00106G01 stands out in several aspects. It offers a higher level of accuracy compared to many other modules, which is crucial for applications where precise measurement is required. Its fast sampling rate also gives it an edge, enabling it to handle dynamic processes more effectively. Additionally, the excellent dielectric isolation provides better protection against electrical interference, ensuring more stable operation in harsh electrical environments. The seamless compatibility with Emerson’s control system simplifies the integration process, which is often more complex with some other modules available in the market.

5X00106G01

6. Selection Recommendations

• Compatibility: Ensure that the Emerson 5X00106G01 is compatible with your existing control system. If you are using an Emerson Ovation system, this module is a great fit. However, if you have a different system, check the compatibility requirements carefully.
• Installation Environment: Consider the operating temperature and humidity of the installation location. The module is designed to operate in a temperature range of 0 °C to 60 °C and a humidity range of 0% to 95% non-condensing. If your environment exceeds these limits, additional measures may be required to ensure proper operation.
• Budget: While the 5X00106G01 offers high performance and reliability, it is important to consider your budget. Evaluate the cost-benefit ratio based on your specific application requirements. If accuracy and reliability are of utmost importance, investing in this module may be a wise choice despite its relatively higher cost.

7. Precautions

• Installation: When installing the Emerson 5X00106G01, make sure to follow the installation instructions carefully. Ensure proper wiring and connection of the input signals to avoid incorrect readings. Also, provide sufficient space around the module for heat dissipation.
• Power Supply: Use a stable power supply within the specified voltage range. Fluctuations in the power supply can affect the performance of the module and may lead to inaccurate readings or even damage to the module.
• Maintenance: Regularly check the module for any signs of damage or malfunction. Clean the module to remove dust and debris, which can affect its performance. Keep an eye on the operating temperature and humidity levels to ensure they are within the specified range.