EMERSON 1X00416H01

Description

1. Product Description

• Wide Input Voltage Range: 90–264 VAC (47–63 Hz) with active power factor correction, accommodating unstable power grids in remote or harsh industrial settings.
• Safety Protections: Short-circuit, overvoltage, and undervoltage safeguards prevent damage to connected equipment.
• Hot-Swap Capability: Enables replacement without system downtime, reducing maintenance-related disruptions by up to 40%.
• Compact Form Factor: 12.1 cm × 5.2 cm × 16.5 cm (4.76” × 2.05” × 6.5”) and 0.9 kg (2.0 lb) weight for space-efficient rack mounting .

2. Technical Specifications

Parameter	Value
Input Voltage	90–264 VAC (47–63 Hz)
Output Voltage	24 VDC (dual outputs: 12 A + 8 A)
Power Rating	500 W (continuous)
Efficiency	92% (typical at full load)
Voltage Regulation	±1% (line and load)
Ripple Noise	≤150 mVp-p (20 MHz bandwidth)
Operating Temperature	-40°C to 75°C (-40°F to 167°F)
Storage Temperature	-55°C to 85°C (-67°F to 185°F)
Humidity	5–95% RH (non-condensing)
Safety Compliance	UL 60950-1, CSA C22.2 No. 60950-1, CE
Dimensions	12.1 cm × 5.2 cm × 16.5 cm
Weight	0.9 kg (2.0 lb)

EMERSON 1X00416H01

3. Key Advantages and Features

• Dual-Output Redundancy:
  The 1X00416H01 supports parallel operation with other power modules for redundancy, ensuring uninterrupted power supply to critical systems. This configuration reduced downtime by 25% in a European thermal power plant, where it maintained continuous operation during scheduled maintenance .
• Energy Efficiency:
  With 92% efficiency and power factor correction (PFC), the module minimizes energy waste and heat generation, lowering operational costs. In a chemical plant case study, it reduced annual energy consumption by 15% compared to legacy power supplies .
• Wide Environmental Tolerance:
  Its extended temperature range (-40°C to 75°C) and vibration resistance outperform standard power supplies (typically limited to 0°C–50°C), making it ideal for extreme climates and high-vibration machinery .
• Smart Diagnostics:
  LED indicators for power status, output voltage, and fault conditions enable quick troubleshooting. The module also integrates with Ovation®’s asset management system for proactive health monitoring .

4. Application Areas and Case Studies

Industry Applications

• Power Generation: Provides stable power to turbine control systems, boiler management, and auxiliary equipment in thermal, nuclear, and renewable energy plants.
• Oil & Gas: Supports SCADA systems, wellhead monitoring, and offshore platform automation in upstream and downstream operations.
• Manufacturing: Powers PLCs, robotics, and conveyor systems in automotive assembly lines and food processing facilities.
• Water/Wastewater: Ensures reliable operation of pumps, valves, and treatment plant controls.

Case Study

5. Competitor Comparison

• Dual-Output Flexibility: Combines high-current (12 A) and standard (8 A) outputs in a single module, eliminating the need for separate power supplies and reducing hardware costs by 30% compared to multi-module solutions.
• Extended Environmental Range: Operates across a 115°C temperature span (-40°C to 75°C), surpassing competitors like ABB’s PS502 (0°C–55°C) and Siemens’ SITOP PSU8200 (0°C–60°C).
• Ovation® Integration: Seamless compatibility with Emerson’s DCS platform ensures plug-and-play operation, unlike third-party modules that may require custom configuration .
  

  EMERSON 1X00416H01

6. Selection Recommendations

• Power Requirements:
  Choose the 1X00416H01 for systems needing 24 VDC at 20 A total load (12 A + 8 A). For lower loads, consider the single-output 1X00415H01 (24 VDC @ 10 A) to optimize costs.
• Environmental Demands:
  Prioritize this module for outdoor installations, high-vibration areas, or applications with extreme temperatures. In controlled indoor settings, evaluate modules with narrower specifications.
• System Integration:
  The 1X00416H01’s compatibility with Ovation® systems simplifies deployment. For non-Emerson platforms, verify protocol compatibility (e.g., ModBus) before purchase.

7. Usage Precautions

• Installation:
  • Route power cables separately from signal cables (minimum 10 cm distance) to reduce electromagnetic interference (EMI).
  • Secure the module to a grounded DIN rail using torque screws (0.5 N·m) to prevent loose connections in vibrating environments.
• Maintenance:
  • Clean ventilation slots quarterly to prevent dust accumulation, which can cause overheating.
  • Update firmware via Emerson’s AMS Device Manager to ensure compatibility with the latest DCS software.
• Safety:
  • Power down the system before replacing the module, even though it supports hot-swapping, to avoid electrical shocks.
  • Follow local safety codes for grounding (≤5 Ω) and ensure all wiring complies with NEC/NFPA standards.