ELAU MAX-4/11/03/128/08/1/1/00

  • Real-Time Synchronization: μs-level cycle times ensure precise motion coordination in high-speed applications like packaging and printing.
  • Flexible Programming: Supports IEC 61131-3 languages (Ladder Logic, Structured Text) for custom motion profiles.
  • Energy Efficiency: Integrated power supply with regenerative braking reduces energy consumption by up to 25%.
  • Reliability: IP65-rated housing and EMI shielding protect against harsh industrial environments.
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Description

Product Specification: ELAU MAX-4/11/03/128/08/1/1/00 Motion Controller

 

ELAU MAX-4/11/03/128/08/1/1/00 is a high-performance motion controller designed for industrial automation systems, offering advanced multi-axis synchronization and real-time control capabilities. Part of ELAU’s PACDrive series, this controller combines rugged reliability with modular flexibility, making it ideal for applications requiring precision and scalability.

1. Product Description

The MAX-4/11/03/128/08/1/1/00 integrates an industrial PC architecture with a VxWorks real-time operating system, enabling deterministic control of up to 40 servo axes via SERCOS fiber-optic bus. It supports multiple communication protocols (PROFIBUS DP, DeviceNet, Ethernet TCP/IP) and features built-in digital/analog I/O, touch probe inputs, and compact flash storage for data logging. With its intelligent diagnostics and OPC connectivity, the controller simplifies remote monitoring and reduces downtime.

2. Technical Parameters

Parameter Specification
CPU ST-PC Vega
Memory 128 MB RAM
Power Supply 100–240 V AC, 50/60 Hz
Max. Servo Axes 40 (via SERCOS)
Communication SERCOS III, PROFIBUS DP, DeviceNet
I/O Interfaces Digital I/O (128 in/64 out), analog I/O (8 in/8 out)
Dimensions 215 mm × 215 mm × 50 mm
Weight 1.2 kg

3. Advantages and Features

  • Real-Time Synchronization: μs-level cycle times ensure precise motion coordination in high-speed applications like packaging and printing.
  • Flexible Programming: Supports IEC 61131-3 languages (Ladder Logic, Structured Text) for custom motion profiles.
  • Energy Efficiency: Integrated power supply with regenerative braking reduces energy consumption by up to 25%.
  • Reliability: IP65-rated housing and EMI shielding protect against harsh industrial environments.

4. Application Areas and Case Studies

  • Packaging Machinery: Coordinates robotic arms and conveyors for high-speed labeling and sorting.
  • Textile Manufacturing: Manages multi-axis looms and cutting machines with sub-millimeter accuracy.
  • Automotive Assembly: Controls welding robots and assembly lines in automotive plants.
Case Study: A European packaging company reduced cycle times by 18% using the MAX-4/11/03/128/08/1/1/00 in their high-speed filling lines, achieving 99.9% motion accuracy.

5. Competitor Comparison

Compared to similar controllers, the MAX-4/11/03/128/08/1/1/00 offers:
  • Higher Axis Density: Supports up to 40 axes in a compact footprint.
  • Integrated Power Supply: Eliminates external components, reducing installation costs by 15%.
  • Advanced Diagnostics: Real-time error correction and remote monitoring capabilities.

6. Selection Recommendations

  • Axis Requirements: Verify the 40-axis limit aligns with your system’s needs.
  • Communication Protocols: Ensure compatibility with your PLC’s fieldbus (e.g., PROFIBUS DP).
  • Budget: Balance performance needs with cost, noting its competitive price-to-feature ratio.

7. Precautions

  • Installation: Follow ELAU’s guidelines for proper grounding and cable routing.
  • Cooling: Maintain adequate airflow to prevent overheating in high-duty cycles.
  • Firmware Updates: Regularly update firmware for optimal performance and security.

 

山西鑫业达国际贸易有限公司 (Shanxi Xinyeda International Trade Co., Ltd.) is your trusted partner for ELAU MAX-4/11/03/128/08/1/1/00 and other automation spare parts. Visit www.xydcontrol.com or contact us for sales and technical support.
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