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BENTLY 990-10-XX-02-00, 163930-01

  • Cost-Effective Design: Delivers essential vibration monitoring at 40% lower cost than premium modules, with ±1.5% accuracy and a 150,000-hour MTBF 21.
  • Space-Saving Integration: Compact size (60% smaller than traditional rack-mounted solutions) fits into tight control panels.
  • Reliability in Harsh Conditions: Field-proven to maintain performance in 5g peak vibrations and extreme temperatures, reducing false alarms by 30% compared to generic sensors.
  • Easy Commissioning: Front-panel LED indicators and dip switches enable setup in under 15 minutes.
Manufacturer:
Part number: BENTLY 990-10-XX-02-00, 163930-01
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Description

BENTLY 990-10-XX-02-00 Vibration Transmitter with MOD:163930-01

The BENTLY 990-10-XX-02-00 is a compact, loop-powered vibration transmitter designed for cost-effective condition monitoring of rotating machinery, such as pumps, fans, and motors in industrial environments. Paired with the MOD:163930-01 modification, this solution integrates seamlessly with BENTLY’s 3300 NSV proximity probes to deliver reliable vibration analysis, ensuring early detection of mechanical issues like imbalance or bearing wear. The 990-10-XX-02-00 series is optimized for OEM applications, providing a 4–20 mA output proportional to vibration amplitude while maintaining rugged durability in harsh conditions.

1. Product Description

The BENTLY 990-10-XX-02-00 serves as a critical interface between vibration sensors and control systems, converting raw mechanical vibrations into standardized electrical signals for real-time monitoring. Key features include:

 

  • Single-Channel Monitoring: Supports one input channel for vibration velocity or acceleration measurements using BENTLY’s 3300 NSV proximity probes.
  • 4–20 mA Output: Provides a loop-powered analog signal proportional to vibration amplitude (0–10 mils peak-to-peak), compatible with PLC/DCS systems.
  • Non-Interacting Zero/Span Adjustment: Front-panel potentiometers allow field calibration without affecting the output signal.
  • Robust Design: Operates in temperatures from -35°C to +85°C and withstands high humidity (up to 100% condensation), making it suitable for extreme industrial environments 20.
  • MOD:163930-01 Compatibility: Includes a 5-meter or 7-meter system length option for extended sensor cabling, ensuring flexibility in installation.

 

The 990-10-XX-02-00 is ideal for OEMs and end-users seeking a simplified vibration monitoring solution without the complexity of high-end systems.

2. Technical Parameters

Parameter Specification
Brand BENTLY
Model 990-10-XX-02-00 (MOD:163930-01)
Module Type Vibration transmitter (1 channel)
Input Sensors BENTLY 3300 NSV proximity probes (10–65 mils range)
Output Signal 4–20 mA (proportional to vibration amplitude)
Power Supply 24 VDC ±15% (loop-powered)
Frequency Range 5 Hz to 6,000 Hz (±3 dB)
Accuracy ±1.5% of full scale
Operating Temperature -35°C to +85°C (-31°F to +185°F)
Humidity 0–100% RH (non-condensing)
Certifications CSA NRTL/C, BASEEFA/CENELEC (including CSA Division 2) 21
Mounting DIN rail or panel mount (compact 100 mm x 80 mm x 50 mm)
BENTLY 990-10-XX-02-00, 163930-01

BENTLY 990-10-XX-02-00, 163930-01

3. Advantages and Features

  • Cost-Effective Design: Delivers essential vibration monitoring at 40% lower cost than premium modules, with ±1.5% accuracy and a 150,000-hour MTBF 21.
  • Space-Saving Integration: Compact size (60% smaller than traditional rack-mounted solutions) fits into tight control panels.
  • Reliability in Harsh Conditions: Field-proven to maintain performance in 5g peak vibrations and extreme temperatures, reducing false alarms by 30% compared to generic sensors.
  • Easy Commissioning: Front-panel LED indicators and dip switches enable setup in under 15 minutes.

4. Application Areas and Case Study

Application Areas:

  • Manufacturing: Monitoring conveyor motors, mixers, and packaging machinery.
  • Energy: Tracking vibrations in auxiliary pumps and fans in power plants.
  • Water/Wastewater: Ensuring reliability of blowers and pumps in treatment facilities.

Case Study:

chemical plant in Germany deployed the 990-10-XX-02-00 with MOD:163930-01 to monitor vibrations in six process pumps. The module’s 4–20 mA outputs integrated with the plant’s PLC, enabling early detection of a failing bearing in a critical pump. By replacing the bearing during a scheduled maintenance window, the plant avoided a potential 12-hour production halt, saving over €45,000 in lost output and repair costs.

5. Competitive Comparison

Compared to similar compact vibration transmitters, the 990-10-XX-02-00 offers:
  • Dual Sensor Compatibility: Supports both velocity and acceleration measurements without additional signal conditioners.
  • Superior Temperature Range: Operates 15°C colder and 10°C hotter than most budget alternatives.
  • Integrated Alarm Functionality: Built-in non-OK/signal defeat circuit prevents false alarms due to sensor faults.
    BENTLY 990-10-XX-02-00, 163930-01

    BENTLY 990-10-XX-02-00, 163930-01

6. Selection Recommendations

  • Equipment Type: Choose the 990-10-XX-02-00 for single-point monitoring of low to medium-speed machinery (up to 8,000 RPM). For multi-point or high-speed applications, consider dual-channel models like the 990-16-XX-02-00.
  • Environmental Needs: Prioritize this model for installations with moderate vibration (≤5g) and high humidity, as its rugged design balances durability and cost.
  • System Integration: Ensure your PLC/DCS accepts 4–20 mA inputs; use a protocol converter if digital communication (e.g., Modbus) is required.
  • Budget Constraints: Ideal for projects requiring basic vibration monitoring without advanced analytics.

7. Precautions

  • Installation:
    • Mount the module at least 10 cm away from power cables to minimize EMI; use shielded cables for sensor connections.
    • Calibrate sensors using a certified vibration shaker to establish accurate baselines.
  • Configuration:
    • Set alarm thresholds according to ISO 1940 (bearing vibration standards) or equipment manufacturer guidelines.
    • Test the 4–20 mA output during commissioning to verify signal integrity.
  • Maintenance:
    • Inspect LED indicators monthly; clean dust from ventilation slots in high-dust environments.
    • Replace the module every 10 years or after sustained exposure to extreme temperatures.
  • Safety:
    • De-energize the system before servicing to prevent electrical shocks.
    • In hazardous environments, use explosion-proof enclosures compliant with local standards (e.g., ATEX Zone 2).

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for BENTLY 990-10-XX-02-00 (MOD:163930-01) and other industrial automation spare parts. Visit our website www.xydcontrol.com or contact us for sales and technical support, ensuring reliable solutions for your machinery monitoring needs.
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