BENTLY 135489-01

  • Explosion-Proof Design: Meets ATEX and IECEx standards for use in Zone 0/1 hazardous areas.
  • Space-Saving: Integrates barriers internally, reducing rack space compared to external solutions.
  • High Precision: ±1% velocity sensor accuracy and 30 kHz bandwidth for detailed vibration analysis.
  • Case Study: A refinery reduced maintenance costs by 15% by retrofitting 135489-01 modules to eliminate external barrier failures.
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Description

BENTLY 135489-01 4-Channel Internal Barrier I/O Module

1. Product Description

The BENTLY 135489-01 is a 4-channel internal barrier I/O module designed for the 3500 Machinery Protection System, ensuring explosion-proof safety in hazardous industrial environments. It interfaces with proximity probes, accelerometers, and velocity sensors while providing intrinsic safety for petrochemical, oil & gas, and power generation applications. The module integrates seamlessly into BENTLY’s 3500 racks, offering real-time vibration monitoring, overspeed detection, and redundant control. Its internal barrier design eliminates external isolation components, reducing installation complexity and improving system reliability.

2. Product Parameters

Parameter Specification
Product Type 3500/42 Internal Barrier I/O Module
Channels 4 (Proximity/Acceleration/Velocity)
Input Voltage 24 VDC ±10%
Temperature Range -40°C to +70°C (-40°F to 158°F)
Isolation Rating 250 V (Field to System)
Bandwidth 30 kHz (Proximity/Acceleration)
Amplitude Accuracy ±3% @ 10 kHz
Dimensions 241.3 mm × 24.4 mm × 163.1 mm (9.50 in × 0.96 in × 6.42 in)
Weight 0.46 kg (1.01 lb)
Certifications CE, RoHS, ATEX, IECEx, API 670

3. Advantages and Features

  • Explosion-Proof Design: Meets ATEX and IECEx standards for use in Zone 0/1 hazardous areas.
  • Space-Saving: Integrates barriers internally, reducing rack space compared to external solutions.
  • High Precision: ±1% velocity sensor accuracy and 30 kHz bandwidth for detailed vibration analysis.
  • Case Study: A refinery reduced maintenance costs by 15% by retrofitting 135489-01 modules to eliminate external barrier failures.

4. Application Areas and Use Cases

  • Industries: Oil & gas, petrochemical, power generation, and water treatment.
  • Key Applications:
    • Vibration monitoring of turbines, compressors, and pumps.
    • Explosion-proof signal conditioning in offshore platforms.
    • Redundant overspeed protection in rotating machinery.

5. Competitor Comparison

The 135489-01 outperforms alternatives by:
  • Internal Barrier Integration: Eliminates the need for external barriers, simplifying installation.
  • API Compliance: Meets API 670 safety requirements for critical machinery.
  • Wide Sensor Support: Compatible with BENTLY’s 3300, 7200, and Velomitor sensors.

6. Selection Recommendations

  • System Compatibility: Ensure integration with BENTLY 3500 racks and power supplies.
  • Safety Requirements: Opt for redundant configurations in high-risk environments.
  • Expansion: Pair with 3500/32M relay modules for alarm and shutdown functionality.

7. Precautions

  • Installation: Follow ATEX guidelines for cable routing and grounding in hazardous areas.
  • Calibration: Calibrate sensors annually using BENTLY’s 3500/05 software.
  • Maintenance: Replace modules every 5 years or as per API 670 recommendations.

 

Shanxi XinyeDa International Trade Co., Ltd. supplies BENTLY 135489-01 and automation spare parts. Visit www.xydcontrol.com or contact us for sales and technical support.
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