Description
The ABB XVC767AE105 38HB007209R0105 is a high-precision analog input module designed for ABB’s industrial automation systems, serving as a critical component in distributed control systems (DCS) and programmable logic controller (PLC) applications. Belonging to the XVC700 series, this module is engineered to convert continuous analog signals from sensors and transmitters into digital data with exceptional accuracy, making it indispensable for applications requiring precise monitoring of process variables such as temperature, pressure, and flow rate. The XVC767AE105 38HB007209R0105 features advanced signal conditioning, noise suppression, and real-time diagnostics, ensuring reliable performance in harsh industrial environments, from chemical plants to energy production facilities.
Featuring a modular, DIN-rail-mountable design, the ABB XVC767AE105 38HB007209R0105 supports [8/16] isolated analog input channels, each compatible with standard industrial signals including 4–20 mA, 0–10 V, and thermocouple (TC)/resistance temperature detector (RTD) inputs. Its core functions include 16-bit analog-to-digital conversion, linearization of non-linear signals, and fault detection for open circuits or over-range conditions. Positioned as a scalable solution for process automation, the module integrates seamlessly with ABB’s Control Builder software, enabling centralized configuration, calibration, and real-time monitoring to optimize system efficiency and reduce engineering time.
| Parameter Name |
Parameter Value |
| Product Model |
XVC767AE105 38HB007209R0105 |
| Manufacturer |
ABB |
| Product Type |
Analog Input Module (AI) |
| Input Channels |
16 channels (AI: 4–20 mA, 0–10 V, TC/RTD) |
| Resolution |
16-bit (±0.1% FS accuracy) |
| Signal Isolation |
Galvanic isolation (2.5 kV AC) |
| Sampling Rate |
50 ms/channel |
| Communication Interface |
Profibus DP, Ethernet/IP (via controller) |
| Power Supply |
24 V DC (from backplane) |
| Operating Temperature |
-40°C to +70°C |
| Dimensions (W×H×D) |
45 mm × 100 mm × 110 mm |
| Mounting Method |
DIN rail (TS 35) |
| Certification |
CE, UL, IEC 61131-2 compliant |
The ABB XVC767AE105 38HB007209R0105 distinguishes itself through its exceptional signal integrity and industrial-grade durability. Its 16-bit resolution ensures precise conversion of analog signals, critical for applications with tight control tolerances, such as pharmaceutical manufacturing or semiconductor fabrication. The module’s isolated channels protect against ground loops and voltage spikes, maintaining data accuracy in high-electromagnetic-interference (EMI) environments, such as steel mills or automotive assembly lines.
A key advantage is the module’s hot-swappable design, allowing replacement without system downtime—a critical feature for maintenance in 24/7 production environments. Built-in LED indicators provide real-time status updates for each channel (e.g., signal presence, fault conditions), simplifying troubleshooting and reducing mean time to repair (MTTR). The XVC767AE105 38HB007209R0105 also supports mixed signal types on a single module, eliminating the need for dedicated hardware and reducing panel space requirements.
Integration with ABB’s Control Builder software streamlines configuration, enabling technicians to calibrate channels, set alarm thresholds, and monitor performance in real time. The module’s rugged construction, with reinforced connectors and conformal coating, withstands vibration, moisture, and extreme temperatures, ensuring reliability in both indoor and outdoor installations.
The ABB XVC767AE105 38HB007209R0105 is widely deployed in industries requiring precise analog signal acquisition. In chemical processing, it measures reactor temperatures, pH levels, and pressure differentials to enable real-time process adjustments, ensuring product quality and safety. For power generation, the module monitors steam turbine parameters, fuel flow rates, and generator voltages, supporting efficient load balancing and predictive maintenance in power plants.
In food and beverage manufacturing, the XVC767AE105 38HB007209R0105 interfaces with temperature and humidity sensors in sterilization chambers and cold storage facilities, ensuring compliance with hygiene standards. It also excels in water treatment plants, where it measures chlorine levels, turbidity, and flow rates to optimize chemical dosing and filtration processes, meeting environmental regulations.
By addressing challenges like signal accuracy, noise immunity, and maintainability, the module helps customers achieve higher process reliability, reduce measurement errors, and comply with industry standards. Its versatility across signal types and protocols makes it a strategic component in both simple control loops and complex, multi-variable automation systems.
- ABB XVC767AE104 38HB007208R0104: A variant with 8 input channels, suitable for smaller-scale applications.
- ABB XVC768AE101: A complementary analog output (AO) module with 8 channels, often paired with the XVC767AE105 for closed-loop control.
- ABB PM866AK01 3BSE066503R1: A control processor module that processes data from the XVC767AE105 to execute control logic.
- ABB TB820 V2: A terminal block module designed for the XVC700 series, simplifying field wiring for sensors and transmitters.
- ABB CI858-1 3BSE018137R1: A communication module that enables Ethernet/IP connectivity for the XVC767AE105, supporting remote monitoring in IIoT environments.
- ABB XVC710AE01: A basic AI module with lower resolution, serving as a cost-effective alternative for non-critical applications.
Pre-installation preparation: Mount the ABB XVC767AE105 38HB007209R0105 on a DIN rail in a grounded control panel, ensuring adequate ventilation and separation from high-power cables. Connect field sensors to the module’s terminal blocks using shielded wiring, following polarity and signal type guidelines in the manual. Use Control Builder to configure each channel’s signal type, scaling factors, and alarm thresholds, and assign input addresses within the controller’s I/O map.
Maintenance recommendations: Regularly inspect the module’s LED indicators and diagnostic logs for fault codes, such as signal drift or noise levels. Recalibrate sensors annually using certified test equipment to maintain accuracy. Clean ventilation slots with compressed air to prevent dust accumulation, and verify the operating temperature remains within specifications. In the event of a fault, replace the module using hot-swappable procedures, ensuring the replacement unit is pre-configured to minimize downtime. For TC/RTD inputs, check cable connections for corrosion or looseness, as these can affect measurement accuracy.
ABB stands behind the XVC767AE105 38HB007209R0105 with a comprehensive quality assurance program, including rigorous testing for accuracy, EMC compliance, and environmental resilience. The module is backed by a standard 2-year warranty, covering defects in materials and workmanship. ABB’s global technical support team provides 24/7 assistance for configuration, troubleshooting, and replacement services, ensuring rapid issue resolution. Customers can access firmware updates and detailed documentation via ABB’s online platforms, reinforcing the company’s commitment to reliable, high-performance industrial automation solutions. With a focus on precision and durability, the module remains a trusted choice for analog signal management in critical applications.
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