UNITROL-1010-3BHE035301R1002-UNS0121A-Z,V1

Description

Product Description: ABB UNITROL-1010-3BHE035301R1002-UNS0121A-Z,V1 Generator Excitation System

2. Product Parameters

Parameter	Specification
Model	UNITROL-1010-3BHE035301R1002-UNS0121A-Z,V1
Type	Digital Generator Excitation System
Rated Power	Up to 500 MW (generator-dependent)
Input Voltage	380–690 V AC (±10%), 50/60 Hz
Output Current	0–5,000 A (continuous), 7,500 A (peak, 10-second)
Control Interface	MODBUS RTU, PROFIBUS DP, Ethernet/IP
Protection Class	IP20 (controller), IP54 (optional enclosure)
Temperature Range	-20°C to +50°C (ambient)
Certifications	IEC 61400-1, ISO 9001:2015, CE
Redundancy	Dual-channel control (optional)

UNITROL-1010-3BHE035301R1002-UNS0121A-Z,V1

3. Advantages and Features

• Precision Voltage Control:
  • DSP-based algorithm ensures voltage regulation within ±0.5% of rated value, reducing grid instability risks.
  • Fast response time (≤50 ms) for transient events (e.g., load rejection).
• Modular Design:
  • Hot-swap capability for field replaceable units (FRUs), minimizing downtime (e.g., 99.99% uptime in utility applications).
  • Scalable architecture supports upgrades (e.g., adding redundant channels post-installation).
• Energy Efficiency:
  • High-efficiency thyristor rectifiers (98.5% efficiency at full load) reduce energy losses.
  • Advanced power factor correction (PFC) for improved generator utilization.

4. Application Areas and Case Studies

• Power Generation: Thermal, hydro, and gas turbine power plants.
• Renewables: Wind and solar farms (grid stabilization).
• Industrial: Large synchronous motors (e.g., in steel mills, water pumping stations).

• 15% reduction in reactive power fluctuations.
• 20% longer maintenance intervals (due to predictive diagnostics).
• Compliance with grid codes (e.g., low-voltage ride-through capability).

5. Competitive Comparison

• Integrated Grid Compliance: Pre-configured for grid codes (e.g., FRT, PQ regulation) without additional hardware.
• Remote Diagnostics: Built-in web server for real-time monitoring (reducing onsite visits by 30%).
• Cost of Ownership: 10% lower lifecycle costs vs. legacy systems (via modular spares and energy savings).
  

  UNITROL-1010-3BHE035301R1002-UNS0121A-Z,V1

6. Selection Recommendations

• Generator Size: Match the UNITROL-1010’s rated power (e.g., 100–500 MW generators).
• Environment: Choose IP54 enclosure for outdoor/harsh environments (e.g., coastal power plants).
• Redundancy Needs: Opt for dual-channel control in critical grids (e.g., islanded microgrids).

7. Precautions

• Installation:
  • Follow ABB’s wiring guidelines (separate power/signal cables to prevent EMI).
  • Torque busbar connections to 10 N·m; ensure proper ventilation (200 mm clearance around the unit).
• Commissioning:
  • Calibrate voltage/current sensors using ABB’s UNITROL Commissioning Tool (UCT).
  • Test fault protection (e.g., overvoltage/undercurrent) in simulated grid conditions.
• Maintenance:
  • Inspect thyristor cooling fans quarterly; replace every 5 years.
  • Update firmware annually via ABB’s remote management platform.