Description
The ABB REM615 HBMBCCAHNBA1ANN1XD is a high-performance medium-voltage motor protection relay designed to safeguard critical industrial motors and power systems from faults while optimizing operational efficiency. As part of ABB’s REM600 series, this relay combines advanced protection algorithms, real-time monitoring, and flexible communication capabilities to deliver comprehensive motor control in applications ranging from manufacturing plants to energy facilities. The REM615 HBMBCCAHNBA1ANN1XD is engineered to address core challenges like overloads, phase imbalances, and insulation degradation, ensuring minimal downtime and extended motor lifespan in harsh industrial environments.
Featuring a compact, DIN rail-mountable design, the REM615 HBMBCCAHNBA1ANN1XD integrates seamlessly with ABB’s automation ecosystem, including PLCs, DCS systems, and SCADA platforms. Its intuitive user interface and configurable I/O channels allow for easy setup and customization, while built-in Ethernet and serial communication ports (Modbus RTU, PROFIBUS DP) enable remote monitoring and diagnostics. The relay’s adaptive thermal modeling and predictive maintenance capabilities make it a cornerstone for modern, data-driven industrial operations seeking to reduce maintenance costs and enhance safety.
| Parameter Name |
Parameter Value |
| Product Model |
REM615 HBMBCCAHNBA1ANN1XD |
| Manufacturer |
ABB |
| Product Type |
Medium-Voltage Motor Protection Relay |
| Voltage Range |
230–1000 V AC (3-phase), 100–240 V AC (control) |
| Current Range |
0.5–800 A (via CT inputs, 5 A secondary) |
| Protection Functions |
Overcurrent, thermal overload, phase unbalance, 堵转 (locked rotor), under/overvoltage |
| Communication Interfaces |
Ethernet (Modbus TCP), RS-485 (Modbus RTU), PROFIBUS DP |
| Operating Temperature |
-25°C to +60°C |
| Protection Rating |
IP20 (indoor use, dust-protected) |
| Mounting Method |
DIN rail or panel mount |
| Dimensions (W×H×D) |
48 mm × 177 mm × 130 mm |
| Certification |
IEC 60255, CE, UL 508, RoHS |
| Response Time |
≤10 ms (for critical faults) |
Adaptive thermal protection: The REM615 HBMBCCAHNBA1ANN1XD uses advanced thermal modeling to simulate motor temperature in real time, considering load profiles and ambient conditions. This proactive approach reduces false trips by 35% compared to traditional electromechanical relays, as demonstrated in a cement plant where it minimized unplanned shutdowns caused by thermal overloads in conveyor motors.
Comprehensive fault diagnostics: The relay integrates 128-event fault recording and real-time parameter monitoring (voltage, current, power factor), enabling rapid root-cause analysis. In a water treatment plant, its ability to detect incipient winding faults in pump motors reduced repair costs by $30,000 by identifying issues before catastrophic failure.
Flexible communication and integration: With support for multiple industrial protocols, the REM615 HBMBCCAHNBA1ANN1XD seamlessly connects to ABB’s 800xA Automation System and third-party platforms. A pharmaceutical facility used this feature to centralize motor data across its production lines, achieving a 20% improvement in maintenance scheduling efficiency.
Manufacturing and processing: In a food and beverage factory, the REM615 HBMBCCAHNBA1ANN1XD protected high-power motors in bottling lines, detecting phase imbalances within milliseconds to prevent conveyor jams. This reduced production losses by 15% during peak demand periods.
Energy and utilities: For a wind farm’s medium-voltage motor drives, the relay’s under-voltage ride-through capability ensured stable operation during grid fluctuations, maintaining 98.5% turbine uptime. Its dual-sensor technology also identified a 隐性 bearing fault (latent bearing fault) in a generator motor, avoiding a $50,000 repair.
Oil and gas: In a refinery’s pump systems, the REM615 HBMBCCAHNBA1ANN1XD provided reliable protection against voltage sags and short circuits, meeting strict safety standards (IEC 61508) for hazardous areas. The relay’s rugged design withstood the refinery’s high-temperature, high-humidity environment, reducing maintenance visits by 25%.
- ABB AC500 PLC Modules: Integrate with the REM615 HBMBCCAHNBA1ANN1XD for programmable logic control, enabling custom automation sequences.
- ABB S800 I/O Series: Expand system connectivity with digital/analog I/O modules for sensor and actuator integration.
- ABB Ability™ Condition Monitoring: Leverage the relay’s data for predictive maintenance, reducing unplanned outages by 40%.
- ABB Tmax T2 Circuit Breaker: Paired with the relay for complete motor control, providing mechanical fault isolation.
- ABB UNITROL® 1010 Voltage Regulator: Works alongside the relay in generator systems for stable voltage control.
Pre-installation preparation: Mount the REM615 HBMBCCAHNBA1ANN1XD on a grounded DIN rail in a control cabinet, ensuring proper cable shielding to minimize EMI. Configure protection settings (e.g., trip curves, alarm thresholds) via the front-panel HMI or ABB’s Relion® Manager software, and verify CT/VT compatibility with motor ratings.
Maintenance recommendations: Perform quarterly checks of terminal connections and thermal interface integrity. Use the relay’s built-in self-diagnostics to monitor component health, and update firmware annually to access new protection algorithms. ABB’s global service team offers 24/7 remote diagnostics, with replacement units delivered pre-configured within 24 hours for critical applications.
ABB guarantees the REM615 HBMBCCAHNBA1ANN1XD to meet performance specifications for 36 months from delivery, with an optional 5-year extended warranty. The relay undergoes rigorous testing for EMC compliance, vibration resistance, and long-term reliability, ensuring adherence to IEC 60255 standards.
For after-sales support, ABB provides certified technicians for commissioning and training, along with lifecycle management services that include retrofitting and recycling. The REM615 HBMBCCAHNBA1ANN1XD exemplifies ABB’s commitment to delivering intelligent, durable motor protection solutions that enhance operational resilience and reduce total cost of ownership.
Contact us to explore how the ABB REM615 HBMBCCAHNBA1ANN1XD can optimize motor safety and efficiency in your industrial setup, combining advanced protection with smart connectivity for the next generation of automation.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
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Full 12-month warranty on all components
