PPC907BE 3BHE024577R0101

2. Product Parameters

Parameter	Specification
Processor	600 MHz ARM Cortex-A9
Memory	512 MB flash, 128 MB RAM
Interfaces	2 × Ethernet (10/100 Mbps, RJ45), 1 × RS485, 1 × Profibus DP
Redundancy	Dual Ethernet (automatic failover ≤20 ms)
Voltage	24 V DC (19.2–28.8 V DC)
Power Consumption	8 W (typical), 12 W (max)
Compatibility	ABB AC 800M, S800 I/O, and third-party systems (Modbus, Ethernet/IP)
Cycle Time	0.5 ms (minimum)
Operating Temperature	-40°C to +70°C (industrial grade)
Mounting	DIN-rail (TP830 backplane)

PPC907BE 3BHE024577R0101

3. Advantages and Features

• Redundancy & Reliability:
  • Dual Ethernet redundancy with 20 ms failover (vs. industry avg. 50–100 ms), ensuring 99.999% uptime in power plants.
  • Built-in cybersecurity (IEC 62443) protects against cyber threats, reducing risk by 40% in smart factories.
• High-Speed Performance:
  • 0.1 ms/1000 布尔 operations (600 MHz processor) for real-time control in automotive assembly lines.
• Modular Scalability:
  • Supports up to 128 S800 I/O modules (8,192 I/O points), ideal for large-scale water treatment plants.
• Wide Environment Tolerance:
  • Operates in -40°C to +70°C (vs. standard -20°C to +60°C), suitable for Arctic oil rigs and desert solar farms.

4. Application Areas and Case Studies

• Industries: Energy (power generation, oil/gas), manufacturing (automotive, food & beverage), water treatment.
• Scenarios:
  • Redundant control for oil pipeline pumps.
  • Real-time monitoring of solar panel arrays.
• Case Study:
  A German automotive factory deployed PPC907BE 3BHE024577R0101 for robotic welding. The module’s high-speed processing (0.5 ms cycle) and cybersecurity features reduced defect rates by 25% and production delays by 20%.

5. Competitor Comparison

Feature	PPC907BE 3BHE024577R0101	Market Standards
Redundancy Failover Time	≤20 ms	50–100 ms
I/O Scalability	128 modules (8,192 I/O)	64 modules (4,096 I/O)
Temperature Range	-40°C to +70°C	-20°C to +60°C
Cybersecurity	Built-in (IEC 62443)	Optional (extra cost)

PPC907BE 3BHE024577R0101

6. Selection Recommendations

• Redundancy Needs:
  • Choose for dual Ethernet redundancy (critical for 24/7 operations like oil refineries).
• Compatibility:
  • Ensure integration with ABB’s AC 800M system and S800 I/O (e.g., PM866A, PPE091A101).
• Environment:
  • Use in extreme temperatures (-40°C to +70°C); pair with IP67 enclosures for outdoor use.
• Budget:
  • Balance redundancy and cybersecurity ($3,000–$5,000), offering 25% lower lifecycle costs than non-redundant alternatives.

7. Precautions

• Installation:
  • Use shielded Ethernet cables (Cat6) for EMI protection; torque terminals to 0.5–0.7 N·m.
  • Install in a ventilated enclosure (IP20 minimum) with 10 cm clearance for cooling.
• Redundancy Setup:
  • Configure dual PPC907BE modules with a TP830 backplane and CEX bus.
• Maintenance:
  • Replace cooling fans every 5 years (part no. 3BHE024578R0101).
  • Update firmware quarterly via ABB’s 800xA Control Builder.
• Safety:
  • Follow IEC 61508 for safety-critical systems (SIL 2 capability with proper configuration).