PFTL301E-1.0KN

Description

ABB PFTL301E-1.0KN Pressductor® Pillow Block Load Cell

1. Product Description

• Pressductor® Technology: Uses magnetic properties to detect mechanical stress without physical deformation, ensuring immunity to overloads and long-term stability.
• Wide Environmental Tolerance: Operates reliably in temperatures ranging from -40°C to +70°C and resists electromagnetic interference (EMI) and vibrations.
• Hot-Swap Capability: Enables maintenance or replacement without system downtime, reducing operational disruptions by up to 40%.
• Modular Design: Fits standard pillow block mounts, simplifying integration with existing equipment.

2. Technical Parameters

Parameter	Specification
Brand	ABB
Model	PFTL301E-1.0KN
Load Capacity	1.0 kN (225 lbs)
Accuracy	±0.1% of full scale
Resolution	0.05–0.13 mm deflection at rated load
Signal Output	Analog (4–20 mA, 0–10 V) or digital (via control unit)
Voltage Supply	24V DC ±10% (powered via control unit)
Power Consumption	≤5W (active)
Operating Temperature	-40°C to +70°C (non-condensing humidity: 5%–95%)
Storage Temperature	-40°C to +85°C
Dimensions (W×H×D)	135 mm × 100 mm × 50 mm
Weight	0.8 kg
Certifications	CE, RoHS, IEC 61010-1 compliant

PFTL301E-1.0KN

3. Advantages and Features

• Unmatched Reliability: With a mean time between failures (MTBF) exceeding 200,000 hours, the PFTL301E-1.0KN ensures minimal downtime in critical operations. Its overload capacity of 3.0 kN (674 lbs) in the measurement direction protects against sudden shocks or mechanical stress.
• Precision Measurement: The 16-bit resolution and ±0.1% accuracy eliminate measurement errors, reducing material waste in applications like film production by up to 15%.
• Flexible Integration: Supports multiple signal types and interfaces, including analog outputs and digital protocols (e.g., Profibus DP), enabling seamless integration with PLCs, SCADA systems, and ABB’s System 800xA.
• Energy Efficiency: Low-power design consumes 15% less energy than comparable load cells, contributing to long-term cost savings.

4. Application Areas and Case Study

Application Areas:

• Web Processing: Monitors tension in paper, film, and textile production lines.
• Material Handling: Controls conveyor belts, cranes, and lifting systems.
• Heavy Industry: Measures forces in steel mills, automotive assembly lines, and mining equipment.

Case Study:

5. Competitive Comparison

• Superior Environmental Resilience: Operates in extreme temperatures (-40°C to +70°C) compared to many alternatives limited to -20°C to +60°C.
• Integrated Diagnostics: Real-time health monitoring and fault reporting reduce troubleshooting time by 30%.
• Pressductor® Technology: Eliminates drift and recalibration needs, unlike strain-gauge sensors that require periodic maintenance.
  

  PFTL301E-1.0KN

6. Selection Recommendations

• Load Requirements: Ensure the 1.0 kN capacity matches your application’s tension range. For higher loads, consider ABB’s PFTL301E-2.0KN variant.
• Environmental Conditions: Prioritize the PFTL301E-1.0KN for harsh environments with high EMI or temperature fluctuations.
• System Compatibility: Pair with ABB’s TA566 control unit for digital signal processing and integration with AC 800M or third-party systems.
• Scalability: Use multiple load cells for multi-point tension monitoring in large-scale production lines.

7. Precautions

• Installation:
  • Mount the load cell horizontally and ensure proper alignment to avoid transverse forces exceeding 0.5 kN (112 lbs).
  • Use shielded cables and ground the system to minimize EMI interference.
• Configuration:
  • Calibrate the load cell using ABB’s Control Builder M software to ensure accuracy.
  • Verify signal type and range settings to prevent mismatches with field devices.
• Maintenance:
  • Regularly inspect mounting surfaces for corrosion or 松动.
  • Store spare modules in anti-static packaging within the specified temperature range.