Description
The ABB PFTL201D 100KN 3BSE008922R0100 is a highly advanced and reliable load sensing and control module, playing a pivotal role in ABB’s industrial automation and power management ecosystems. As part of ABB’s specialized range of sensors and control components, this module is designed to accurately measure and manage loads in various industrial applications. It serves as a crucial link between the physical load – bearing elements and the control systems, enabling precise monitoring and regulation.
Engineered with state – of – the – art technology, the PFTL201D 100KN 3BSE008922R0100 is capable of handling high – capacity loads up to 100 kN. It provides real – time load data, which is essential for optimizing the performance of machinery, ensuring safety, and preventing overloading situations. This module is often integrated into industrial machinery, such as large – scale presses, hoists, and material handling equipment, where accurate load monitoring is critical for smooth and efficient operation. Its advanced design and compatibility with ABB’s broader control platforms make it an ideal choice for industries aiming to enhance productivity, reduce downtime, and improve overall system reliability.
| Parameter Name |
Parameter Value |
| Product Model |
PFTL201D 100KN 3BSE008922R0100 |
| Manufacturer |
ABB |
| Product Type |
Load Sensing and Control Module |
| Maximum Load Capacity |
100 kN |
| Measurement Accuracy |
±0.5% of full scale |
| Input Voltage |
24 V DC (±10%) |
| Output Signals |
4 – 20 mA analog, digital (Modbus RTU) |
| Communication Protocol |
Modbus RTU, Profibus DP (optional) |
| Operating Temperature |
-20°C to +60°C |
| Storage Temperature |
-40°C to +85°C |
| Dimensions (W×H×D) |
120 mm × 80 mm × 60 mm |
| Mounting Method |
DIN rail mountable |
| Certification |
CE, UL, IEC 61010 – 1 |
The ABB PFTL201D 100KN 3BSE008922R0100 offers exceptional accuracy in load measurement, with an error margin of just ±0.5% of full scale. This high precision is crucial in applications like precision manufacturing, where even minor load variations can affect product quality. For example, in a high – end automotive parts manufacturing plant, the module ensures that the presses apply the exact required force, resulting in consistent and high – quality components.
Featuring both analog (4 – 20 mA) and digital (Modbus RTU) output signals, and optional Profibus DP communication, the module can easily integrate with a wide range of control systems. This versatility allows it to be used in both legacy and modern industrial setups. In a large – scale industrial complex with a mix of old and new control equipment, the PFTL201D 100KN 3BSE008922R0100 can communicate seamlessly with different devices, providing real – time load data to the relevant control units.
Built to withstand harsh industrial environments, the module has an operating temperature range of – 20°C to +60°C and can be stored at temperatures from – 40°C to +85°C. Its DIN – rail – mountable design also ensures easy installation and secure mounting. In a steel mill, where extreme temperatures and vibrations are common, the PFTL201D 100KN 3BSE008922R0100 continues to operate reliably, providing accurate load data despite the challenging conditions.
The ABB PFTL201D 100KN 3BSE008922R0100 finds extensive use across multiple industries:
- Manufacturing: In metalworking industries, it is used to monitor and control the load on stamping machines, ensuring consistent product quality. In a sheet metal factory, the module helps in optimizing the stamping process by providing real – time load feedback, which can be used to adjust the machine settings for different materials and part designs.
- Material Handling: For cranes and hoists in ports and warehouses, the module plays a vital role in preventing overloading. In a busy container port, the PFTL201D 100KN 3BSE008922R0100 monitors the load on the crane’s lifting mechanism, ensuring safe and efficient container handling.
- Power Generation: In power plants, it can be used to monitor the load on generators and turbines. In a thermal power plant, the module helps in maintaining the optimal load on the turbines, ensuring efficient power generation and preventing equipment damage due to overloading.
- ABB PFTL201C 10KN 3BSE007913R0010: A lower – capacity variant with a maximum load capacity of 10 kN, suitable for smaller – scale machinery or applications where lower loads are involved, such as in some laboratory equipment or small – scale assembly lines.
- ABB PFTL301D 200KN 3BSE008923R0100: An upgraded version with a higher load – handling capacity of 200 kN, designed for heavy – duty applications like large – scale mining equipment or high – capacity industrial presses.
- ABB ACS880 Drive: This drive system can be integrated with the PFTL201D 100KN 3BSE008922R0100 to control the speed and torque of motors based on the load data, enhancing the overall performance of the industrial machinery.
- ABB PM586 – 1: A control module that can work in tandem with the PFTL201D 100KN 3BSE008922R0100 to process the load data and make intelligent control decisions, such as adjusting the operation of other connected equipment.
- ABB TB522 Terminal Block: A terminal block used for secure wiring connections to the PFTL201D 100KN 3BSE008922R0100, ensuring reliable electrical connections in the industrial setup.
Pre – installation preparation: Before installation, ensure that the control panel or equipment where the PFTL201D 100KN 3BSE008922R0100 will be mounted is properly grounded. Mount the module on a DIN rail, making sure to leave enough space for ventilation and heat dissipation. Connect the power supply wires, ensuring that the input voltage is within the specified range of 24 V DC (±10%). Connect the output signals to the relevant control devices, following the wiring diagram provided in the product manual.
Maintenance recommendations: Regularly inspect the module for any signs of physical damage, such as cracks or loose connections. In dusty environments, clean the module periodically to prevent dust accumulation, which could affect its performance. Use diagnostic tools to check the accuracy of the load measurements. If the module’s accuracy deviates from the specified ±0.5% of full scale, recalibration may be required. Update the module’s firmware periodically to benefit from the latest features and improvements.
ABB stands firmly behind the PFTL201D 100KN 3BSE008922R0100 with a comprehensive product guarantee. The module comes with a standard warranty period, covering any defects in materials or workmanship. ABB’s global technical support team is available 24/7 to provide assistance, whether it’s for installation guidance, troubleshooting, or maintenance advice. The module undergoes rigorous testing during the manufacturing process to ensure compliance with international standards such as CE, UL, and IEC 61010 – 1, giving customers confidence in its quality and reliability. For customers in critical applications, ABB can also offer extended warranty options and customized maintenance plans to further safeguard the performance and longevity of the PFTL201D 100KN 3BSE008922R0100.
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