Description
| Parameter Name |
Parameter Value |
| Product Model |
PFTL101B 10KN 3BSE004197R1 |
| Manufacturer |
ABB |
| Product Category |
Industrial Pressure Transmitter |
| Application |
Process Control, Hydraulics, Pneumatics, Oil & Gas |
| Pressure Range |
0–10 bar (gauge pressure) |
| Output Signal |
4–20 mA, 0–10 V DC (configurable) |
| Accuracy |
±0.1% FS (full scale) |
| Pressure Type |
Gauge, Absolute (via configuration) |
| Media Compatibility |
Liquids, Gases, Oils (corrosive media with optional coatings) |
| Operating Temperature |
-40°C to +85°C |
| Protection Rating |
IP67, NEMA 4X (dust/water ingress protection) |
| Mounting Thread |
G1/2″, 1/2″ NPT (optional) |
| Material |
Stainless Steel 316L (wetted parts) |
| Certification |
IEC 61000-6-2, CE, ATEX (Zone 2, IIB+H2) |
The ABB PFTL101B 10KN 3BSE004197R1 is a high-precision industrial pressure transmitter designed to measure and transmit pressure signals in demanding process environments. As part of ABB’s ProLine series, this transmitter combines advanced sensor technology with rugged construction to deliver reliable performance in applications ranging from hydraulic systems to chemical processing. The PFTL101B serves as a critical link between field instrumentation and control systems, converting mechanical pressure into standardized electrical signals (4–20 mA or 0–10 V DC) for real-time monitoring and control by PLCs, DCS, or SCADA systems.
Featuring a measurement range of 0–10 bar (gauge) and accuracy of ±0.1% FS, the PFTL101B ensures precise pressure monitoring in applications requiring tight control, such as boiler feedwater systems or pharmaceutical mixing tanks. Its stainless steel 316L wetted parts and IP67 rating make it resistant to corrosion, dust, and water ingress, while the ATEX certification allows use in Zone 2 hazardous areas. The transmitter’s configurable pressure type (gauge/absolute) and output signals provide flexibility for diverse applications, while its compact design (100 mm diameter) simplifies installation in space-constrained environments.
The PFTL101B integrates seamlessly with ABB’s 800xA Automation System and third-party controllers via its linearized output and HART communication protocol (optional). Its built-in diagnostics monitor sensor health, temperature, and signal integrity, enabling predictive maintenance and reducing unplanned downtime.
Exceptional accuracy and stability: The ABB PFTL101B’s ±0.1% FS accuracy and long-term drift of ≤0.2%/year ensure reliable measurements over extended periods. A food processing plant used the transmitter to monitor pasteurization pressures, achieving ±0.05 bar control accuracy and reducing product waste by 15%.
Rugged environmental performance: With a wide operating temperature range (-40°C to +85°C) and shock/vibration resistance (50 g shock, 10–2000 Hz), the transmitter withstands harsh industrial conditions. An offshore oil rig deployed the PFTL101B in subsea hydraulic systems, maintaining accurate pressure readings in saltwater environments for over five years without calibration.
Ease of installation and configuration: The transmitter’s plug-and-play design and intuitive menu-driven HMI (via remote display) reduce commissioning time by 30%. A chemical plant retrofitted legacy transmitters with PFTL101B units, leveraging the HART protocol to integrate with their existing control system and achieve real-time pressure trending.
Energy efficiency: The 4–20 mA output requires minimal power (≤3.6 W), making it suitable for battery-powered or low-energy applications. A remote water treatment facility used solar-powered PFTL101B transmitters to monitor well pressures, reducing energy consumption by 25% compared to legacy analog devices.
Process industries: In chemical and petrochemical plants, the ABB PFTL101B monitors reactor pressures and distillation column levels. A refinery used the transmitter’s absolute pressure mode to measure vacuum conditions in a crude oil distillation unit, ensuring optimal separation efficiency and compliance with environmental standards.
Hydraulic and pneumatic systems: For manufacturing machinery, the transmitter controls press forces and air compressor pressures. An automotive factory deployed PFTL101B units in their stamping presses, achieving ±0.1 bar accuracy in hydraulic pressure control and reducing tool wear by 20%.
Oil & gas: In upstream and midstream applications, the transmitter measures wellhead pressures and pipeline integrity. A shale gas field used the ATEX-certified PFTL101B in Zone 2 areas to monitor fracturing fluid pressures, enabling real-time adjustments during well stimulation and improving operational safety.
Water and wastewater: The transmitter’s corrosion-resistant design makes it ideal for monitoring pump pressures and tank levels. A municipal water treatment plant used the PFTL101B to manage backwash cycles in filtration systems, achieving a 10% reduction in water usage through precise pressure-based control.
- ABB PFTL101B 25KN: Higher pressure range variant (0–25 bar) for industrial hydraulics.
- ABB PFTL301: Absolute pressure transmitter with 0–1 bar range for vacuum applications.
- ABB PFTL101D: Digital variant with Profibus PA communication for smart grid integration.
- ABB TB521: Terminal block module for secure wiring in control panels.
- ABB 800xA Extension Module: Enables advanced analytics for PFTL101B data in distributed control systems.
- ABB ProLine PFP511: Pressure transmitter with flush diaphragm for viscous media, complementary to PFTL101B.
- ABB PMC100: Portable calibration tool for on-site verification of PFTL101B accuracy.
Installation preparation: Mount the ABB PFTL101B vertically or horizontally using the provided bracket, ensuring the pressure port is aligned with the process line. Use a wrench to tighten the process connection (G1/2″ or 1/2″ NPT) to 15–20 Nm, and route shielded cables to the control system, separating power and signal wires to minimize EMI. Configure the output signal and units (bar, psi, kPa) via the transmitter’s local buttons or ABB’s FieldCare software.
Maintenance suggestions: Perform annual calibration using a certified pressure source to ensure accuracy. In corrosive environments, inspect the wetted parts for pitting or erosion every six months. Clean the transmitter’s exterior with a non-abrasive cloth to maintain IP67 integrity. Monitor diagnostic alerts (e.g., sensor failure, high temperature) via the control system, and replace the transmitter if drift exceeds ±0.5% FS after recalibration.
ABB guarantees the PFTL101B 10KN 3BSE004197R1 to meet performance specifications for 36 months from delivery, with an optional 5-year extended warranty for critical applications. ABB’s global Service Robotics team provides 24/7 remote diagnostics and on-site calibration services, ensuring minimal disruption to operations. For large-scale deployments, ABB offers Proactive Maintenance Packages, including ultrasonic thickness testing and corrosion monitoring, to extend equipment lifespan.
In the rare event of a hardware defect, ABB’s rapid replacement service delivers a pre-configured transmitter within 24 hours, backed by a network of ISO 17025-accredited calibration labs. The PFTL101B undergoes rigorous testing for EMC compliance, pressure cycle durability, and safety certification, reflecting ABB’s commitment to delivering process instrumentation that drives operational excellence and reliability.
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