Description
The ABB HS810 3BDH000305R0101 is a high-reliability heavy-duty industrial sensor designed to deliver precise measurement and monitoring in extreme environments, serving as a cornerstone of ABB’s sensor portfolio for critical infrastructure and harsh industrial applications. Engineered to withstand mechanical stress, thermal fluctuations, and corrosive conditions, the ABB HS810 is optimized for use in sectors such as oil & gas, mining, and heavy machinery, where reliable data acquisition is non-negotiable. As part of ABB’s HeavySens™ series, this sensor combines rugged hardware with advanced signal processing, enabling real-time detection of parameters like vibration, temperature, and pressure to support predictive maintenance and process optimization.
The HS810 features a hermetically sealed stainless steel housing (IP68/IP69K rating) and shock resistance up to 1000 g, ensuring durability in high-impact environments like construction equipment or offshore platforms. Its dual-channel design supports simultaneous measurement of acceleration and temperature, with a wide frequency range (0.5 Hz to 20 kHz) for capturing both low-speed machinery faults and high-frequency vibration anomalies. The sensor’s 4–20 mA analog output and digital interface (Modbus RTU) enable seamless integration with PLCs, DCS systems, and condition monitoring platforms, while its loop-powered design simplifies installation in remote or hard-to-reach locations.
| Parameter Name |
Parameter Value |
| Product Model |
HS810 3BDH000305R0101 |
| Manufacturer |
ABB |
| Product Type |
Heavy-Duty Industrial Vibration/Temperature Sensor |
| Measurement Parameters |
Vibration (acceleration), Temperature |
| Vibration Range |
±50 g (peak), 0.5–20 kHz frequency response |
| Temperature Range |
-50°C to +150°C |
| Output Signals |
4–20 mA (analog), Modbus RTU (digital) |
| Power Supply |
10–30 V DC (loop-powered) |
| Housing Material |
Stainless Steel (316L) |
| Protection Rating |
IP68/IP69K, NEMA 6P |
| Mounting Method |
Stud mounting (M10 x 1.5 thread) |
| Dimensions |
40 mm (diameter) x 90 mm (length) |
| Weight |
0.5 kg |
| Compliance |
ISO 16262, API 670, IEC 60068-2-6 |
Rugged Design for Extreme Environments: The ABB HS810’s stainless steel enclosure and hermetic seal protect against water ingress, dust, and chemical corrosion, making it suitable for submerged applications (up to 30 meters) or high-pressure washdown areas. A mining operation deployed the sensor on conveyor motors, where its IP69K rating withstood daily 高压 (high-pressure) cleaning, ensuring continuous vibration monitoring without signal degradation.
Dual-Parameter Monitoring: By integrating both vibration and temperature sensing in a single unit, the HS810 reduces installation complexity and cost compared to separate sensors. A paper mill used this feature to correlate motor vibration spikes with temperature increases, identifying bearing wear early and preventing a $100,000 breakdown. The sensor’s high-resolution 16-bit ADC ensures measurement accuracy within ±1% for vibration and ±0.5°C for temperature.
Predictive Maintenance Enabler: The sensor’s Modbus RTU interface allows real-time data transmission to ABB’s Ability™ Condition Monitoring System, enabling advanced analytics like Fourier transform analysis and trend tracking. A wind farm utilized this capability to detect gearbox faults in turbines before they escalated, reducing unplanned downtime by 45% and extending component lifespan by 20%.
Oil and Gas: The ABB HS810 is critical for monitoring pumps, compressors, and rotating equipment in upstream and downstream operations. An offshore drilling rig used the sensor to monitor mud pump vibrations, detecting cavitation issues in real time and avoiding costly wellbore instability. Its explosion-proof design (ATEX/IECEx pending) ensures safety in hazardous zones.
Mining and Heavy Machinery: In mining, the sensor withstands harsh conditions in crushers, conveyor belts, and haul trucks. A gold mine deployed the HS810 on jaw crushers, where its 1000 g shock resistance captured impact forces during rock crushing, enabling predictive maintenance of wear parts and reducing downtime by 30%.
Industrial Equipment: For large-scale manufacturing, the sensor monitors presses, turbines, and industrial fans. An automotive plant used it to optimize preventive maintenance schedules for stamping presses, reducing maintenance costs by 25% through data-driven interventions. Its compact design (40 mm diameter) fits into tight spaces where traditional sensors cannot be installed.
- ABB VS201: A compact vibration sensor for light industrial use, complementary to the HS810 in mixed-asset fleets.
- ABB TM500: Temperature transmitter module that pairs with the HS810 for multi-point thermal monitoring in complex systems.
- ABB PM866AK01: Control module for ABB’s AC 800M system, integrating HS810 data into closed-loop control strategies.
- ABB 800xA CM: Condition monitoring software that visualizes HS810 data for trend analysis and alarm management.
- ABB TB533: Terminal block kit for secure signal termination, compatible with the HS810’s 4–20 mA output.
Pre-installation preparation: Ensure the mounting surface is flat and free of debris, using a torque wrench to secure the sensor with 15–20 N·m for the M10 thread. Route cables through shielded conduit to prevent EMI interference, and verify power supply voltage (10–30 V DC) before connection. Use ABB’s Sensor Setup Tool to configure Modbus parameters (baud rate, slave address) and enable temperature compensation if required.
Maintenance recommendations: Inspect the sensor’s cable glands and mounting bolts quarterly for tightness, especially in high-vibration applications. Clean the housing with a non-abrasive cloth to remove dust or corrosive residues. Use ABB’s online diagnostics to monitor signal stability and sensor health, replacing the unit if vibration readings exceed 20 g RMS or temperature measurements drift outside ±2°C of baseline. Regular firmware updates (via Modbus) ensure access to the latest filtering algorithms and performance optimizations.
ABB guarantees the HS810 3BDH000305R0101 to meet performance specifications for 36 months from delivery, backed by rigorous testing for vibration endurance (10 million cycles at 50 g) and thermal cycling (-50°C to +150°C). The sensor’s design complies with ISO 16262 for vibration measurement and API 670 for machinery protection, ensuring compatibility with global industry standards. ABB’s global service network provides 24/7 technical support, including remote sensor health checks and on-site calibration by certified technicians. For critical assets, extended warranties and rapid replacement services are available, reflecting ABB’s commitment to minimizing downtime and enhancing operational safety in harsh industrial environments.
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