Description
ABB HPC800K02 AC800M Redundant Controller Kit
The ABB HPC800K02 AC800M Redundant Controller Kit is a high-performance industrial automation solution designed for mission-critical applications in sectors such as manufacturing, energy, and process industries. This kit is part of the ABB AC800M series, renowned for its scalability, reliability, and advanced control capabilities. The HPC800K02 supports dual redundancy and features a modular design, making it ideal for complex systems requiring continuous operation and fail-safe performance.
The
ABB HPC800K02 is a redundant controller kit that includes two
HC800 CPU modules, two
CP800 communication processors, and one
MB810 main bus module, providing a complete solution for distributed control systems (DCS). Each
HC800 CPU is equipped with a
32-bit PowerPC 603e processor and
128 MB of user memory, enabling real-time processing of up to
0.1 ms per 1000 logic instructions. The kit supports multiple communication protocols, including
Ethernet TCP/IP,
RS232/422/485, and
PROFIBUS DP, ensuring seamless integration with third-party devices and legacy systems.
Key functionalities of the HPC800K02 include:
- Redundancy: Automatic failover between primary and secondary controllers to minimize downtime.
- Modular Expansion: Supports up to 10 expansion modules for flexible I/O configurations, including analog and digital inputs/outputs.
- Multi-protocol Compatibility: Integrates with Modbus, OPC UA, and IEC 61131-3 programming standards, facilitating interoperability with HMIs and SCADA systems.
- Advanced Diagnostics: Real-time monitoring of system health and error logging for predictive maintenance.
The HPC800K02 is built for rugged environments, with an operating temperature range of -40°C to +70°C and resistance to electromagnetic interference. Its compact design (125 mm x 125 mm x 100 mm) allows easy installation in standard DIN rail enclosures.
| Parameter |
Specification |
| Power Supply |
24 V DC ±10% |
| Processor |
32-bit PowerPC 603e (200 MHz) |
| Memory |
128 MB user memory, 16 MB flash memory |
| Communication Interfaces |
2x Ethernet ports, 2x RS232/422/485 ports, PROFIBUS DP |
| I/O Expansion |
Supports up to 10 modules (320 digital inputs, 240 digital outputs, 160 analog inputs, 160 analog outputs) |
| Redundancy |
Hot standby with automatic switchover |
| Operating Temperature |
-40°C to +70°C |
| Dimensions |
125 mm (width) x 125 mm (height) x 100 mm (depth) |
HPC800K02
- High Reliability: The HPC800K02 achieves a mean time between failures (MTBF) of over 200,000 hours, ensuring continuous operation in critical applications. Its redundant architecture and error-correcting memory (ECC) protect against data corruption.
- Flexible Integration: The kit supports S+ Engineering software for intuitive programming and configuration, compatible with ladder logic, structured text, and function block diagrams. It also integrates with ABB’s Industrial IT Symphony® Plus for advanced process control.
- Energy Efficiency: Low power consumption (5.1 W typical) and sleep mode functionality reduce operational costs.
- Modular Design: The MB810 main bus module enables easy scalability, allowing users to add I/O modules without disrupting existing operations.
The HPC800K02 is widely used in industries such as:
- Oil and Gas: Control of offshore platforms and refineries.
- Power Generation: Management of steam turbines and renewable energy systems.
- Water/Wastewater: Monitoring and optimization of treatment plants.
Case Study: ABB HPC800K02 in a Chemical Plant
A global chemical manufacturer implemented the HPC800K02 to control a polymerization reactor. The kit’s redundant architecture and high-speed processing ensured uninterrupted operation, reducing production downtime by 15% and improving product quality through precise temperature and pressure control.
The HPC800K02 outperforms many comparable DCS controllers in terms of processing speed and protocol support. While some competitors offer similar redundancy features, the HPC800K02 stands out with its integrated web server and support for open standards, eliminating the need for proprietary gateways. Its modular design also provides greater scalability compared to fixed-configuration alternatives.
HPC800K02
When selecting the HPC800K02, consider the following:
- Compatibility: Ensure the kit supports the communication protocols and I/O requirements of your existing systems.
- Scalability: Evaluate future expansion needs and choose the appropriate number of I/O modules.
- Environment: Verify the module’s suitability for extreme temperatures or hazardous environments.
- Cost: Balance performance requirements with budget constraints, considering the kit’s long-term reliability and energy efficiency.
- Installation: Mount the kit on a DIN rail in a clean, dry environment away from electromagnetic interference.
- Power Supply: Use a stable 24 V DC power source and avoid voltage fluctuations.
- Electrostatic Discharge (ESD): Handle the modules with antistatic equipment to prevent damage to internal components.
- Software Updates: Regularly update the firmware and programming software to access new features and security patches.
Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for industrial automation solutions. We provide the ABB HPC800K02 AC800M Redundant Controller Kit and a wide range of automation spare parts. Visit our website or contact us for professional support.
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Full 12-month warranty on all components
