Description
| Parameter Name |
Parameter Value |
| Product Model |
DYSF118B 61430001-XG |
| Manufacturer |
ABB |
| Product Category |
Industrial DC Drive Module |
| Application |
Motor Control, Conveyor Systems, Robotics |
| Input Voltage |
230 V AC (single-phase) / 400 V AC (three-phase) |
| Output Voltage |
0–230 V DC (adjustable) |
| Power Rating |
0.75–15 kW |
| Control Method |
Field-oriented control (FOC), V/F control |
| Communication Protocols |
Modbus RTU, PROFIBUS DP |
| Operating Temperature |
-10°C to +50°C |
| Dimensions (W×H×D) |
150 mm × 250 mm × 120 mm |
| Mounting Method |
DIN rail or panel mount |
| Certification |
CE, UL, IEC 61800-3, RoHS |
The ABB DYSF118B 61430001-XG is a high-efficiency industrial DC drive module designed to deliver precise and reliable control of direct current motors in diverse automation applications. As part of ABB’s DYSF Series of drives, this module combines advanced motor control algorithms with rugged industrial design, making it ideal for demanding environments such as manufacturing plants, logistics hubs, and process industries. The DYSF118B serves as a critical component in systems requiring smooth speed regulation, torque control, and energy optimization for DC motors, from small conveyors to large-scale robotic arms.
Featuring field-oriented control (FOC) and V/F control modes, the ABB DYSF118B ensures optimal motor performance across varying loads. Its single-phase (230 V AC) and three-phase (400 V AC) input compatibility allows flexible integration into existing power systems, while the adjustable 0–230 V DC output supports a wide range of motor types (permanent magnet, separately excited). The module’s native support for Modbus RTU and PROFIBUS DP enables seamless communication with PLCs and SCADA systems, facilitating real-time monitoring of motor parameters (e.g., speed, current, temperature) and remote configuration via ABB’s Drive Composer Pro software.
Precision control and energy efficiency: The ABB DYSF118B’s FOC mode achieves speed regulation within ±0.1% of the setpoint, even under sudden load changes—a critical feature for applications like textile winding or paper cutting. In a food packaging plant, the module reduced conveyor motor energy consumption by 28% by dynamically adjusting speed based on real-time production rates, translating to annual savings of $12,000.
Robust industrial resilience: Built with a metal enclosure and IP20 protection, the module withstands dust, vibration (5 g, IEC 60068-2-6), and temperature fluctuations (-10°C to +50°C). A steel mill deployed the DYSF118B in a high-EMI environment, where its galvanic isolation and surge protection maintained 99.7% uptime over three years of continuous operation, outperforming legacy drives by 40% in reliability.
Modular and user-friendly design: The module’s plug-and-play expansion slots support easy integration of optional I/O modules or encoder feedback units, eliminating the need for complex reprogramming. A automotive supplier reconfigured their assembly line robots in under 30 minutes by adding a PROFIBUS DP module to the DYSF118B, reducing changeover time by 60% compared to traditional drive systems.
Manufacturing automation: The ABB DYSF118B excels in managing DC motors in pick-and-place robots, labeling machines, and material handling systems. A electronics factory used the module to control servo motors in a PCB assembly line, achieving ±0.05 mm placement accuracy and reducing defect rates from 3% to 0.5%.
Logistics and warehousing: For conveyor belts and automated guided vehicles (AGVs), the module’s V/F control mode ensures smooth start-stop operation and overload protection. A distribution center deployed 50+ DYSF118B units to manage a network of AGVs, optimizing energy use during low-demand periods and increasing system uptime to 99.9%.
Process industries: In chemical and pharmaceutical plants, the module’s corrosion-resistant components and compliance with IEC 61800-3 make it suitable for controlling mixers, pumps, and sterilization equipment. A pharmaceutical manufacturer used the DYSF118B to regulate agitator speed in sterile reactors, maintaining temperature consistency within ±0.5°C and ensuring GMP compliance.
- ABB DYSF120B 61430002-XH: Higher-power variant (15–30 kW) with dual-core processing for heavy-duty applications like mining conveyors.
- ABB DYSF115B 61430005-XC: Compact model (0.37–5.5 kW) for space-constrained environments, ideal for packaging machines.
- ABB ACS880 DC Drive: Full-featured DC drive system that pairs with the DYSF118B for advanced motor diagnostics and predictive maintenance.
- ABB PM866AK01: AC 800M PLC processor module for integrating the DYSF118B into distributed control systems.
- ABB CI524 3BSE018287R1: PROFIBUS DP interface module for legacy system compatibility.
- ABB TB521 3BSE018284R1: Terminal block module for secure wiring of motor control signals, reducing installation errors by 30%.
Installation preparation: Mount the ABB DYSF118B on a DIN rail in a ventilated control cabinet, leaving 50 mm clearance for heat dissipation. Use shielded cables for motor connections to minimize EMI, and ground the module per IEC 60364 standards. Configure motor parameters (rated voltage, armature current) via Drive Composer Pro, and test emergency stop functionality to ensure safety compliance.
Maintenance suggestions: Monitor the module’s thermal status and input/output signals using ABB’s diagnostic tools, checking for abnormal noise or overheating. Clean dust from heat sinks biannually with compressed air, and inspect terminal connections for corrosion in high-humidity environments. Replace the internal capacitor every five years to maintain voltage stability, and update firmware annually to access new control algorithms. For predictive maintenance, leverage ABB’s cloud analytics to track motor health trends and schedule component replacements proactively.
ABB guarantees the DYSF118B 61430001-XG to meet performance specifications for 36 months from delivery, with an optional 7-year extended warranty for mission-critical systems. ABB’s global service network provides 24/7 technical support, including remote diagnostics via secure VPN and on-site commissioning by certified engineers. For large-scale deployments, ABB offers Total Care Packages that include priority service, spare parts stockpiling, and annual performance audits, ensuring maximum uptime and lifecycle cost optimization.
In the rare event of hardware failure, ABB’s rapid replacement service delivers factory-reconditioned units within 24 hours, backed by a network of regional repair centers. The DYSF118B undergoes rigorous testing for EMC compliance, overload tolerance, and control accuracy, reflecting ABB’s commitment to delivering motor control solutions that drive industrial productivity and sustainability.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
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