Description
The
ABB CI857K01is a high-performance communication interface module designed for industrial automation systems, supporting dual protocols—Profibus-DP and INSUM Ethernet—to connect PLC controllers (e.g., ABB AC800M series) with distributed I/O devices (e.g., S200 modules). It enables seamless data transmission, real-time monitoring, and reliable control in harsh industrial environments. The module includes a CI857 communication interface and TP853 baseplate, supporting hot-swap functionality for easy maintenance. With robust compatibility and advanced diagnostics, the
CI857K01 is ideal for industries requiring hybrid communication solutions, such as manufacturing, energy, and process control.
| Parameter |
Specification |
| Communication Protocols |
Profibus-DP (12 Mbps), INSUM Ethernet (TCP/IP) |
| Interfaces |
9-pin D-sub (Profibus-DP), Ethernet (10/100/1000 Base-T) |
| Voltage |
24V DC (20.4–28.8V range) |
| Operating Temperature |
-40°C to +70°C (industrial grade) |
| Dimensions |
127.5 mm (L) × 59 mm (W) × 186 mm (H) |
| Weight |
0.7 kg (including baseplate) |
| Certifications |
CE, UL, RoHS (2011/65/EU compliant) |
| Redundancy |
Hot-swap capable (dual-channel redundancy support) |
ABB CI857K01
- Dual Protocol Flexibility:
Supports both Profibus-DP (for legacy distributed I/O) and INSUM Ethernet (for modern industrial networks), enabling integration of diverse devices.
- Real-Time Diagnostics:
Built-in fault monitoring via ABB Control Builder M ensures proactive maintenance and minimizes downtime.
- Industrial-Grade Reliability:
Operates in extreme temperatures (-40°C to +70°C) and supports IP20 protection for 控制柜 installations.
- Modular Design:
Hot-swap capability and DIN rail mounting (via TP853 baseplate) simplify installation and upgrades.
- Scalability:
Connects up to 128 INSUM devices or 2 INSUM TCP/IP gateways, each supporting 128 peripheral devices (e.g., sensors, actuators).
- Manufacturing: Factory automation, robotics, and assembly lines.
- Energy: Substation SCADA systems and renewable energy installations.
- Process Control: Chemical, oil, and water treatment plants.
- Infrastructure: Smart buildings and transportation systems.
A European automotive factory integrated the CI857K01 to connect 200+ S200 I/O modules across 10 production lines. The module’s dual protocol support streamlined communication between legacy Profibus-DP robots and new Ethernet-based quality sensors, reducing latency by 30% and improving system uptime by 99.9%.
ABB CI857K01
Compared to similar modules, the CI857K01 stands out with:
- Dual Protocol Support: Unifies legacy and modern communication standards in a single module.
- Wide Temperature Range: Operates reliably in -40°C to +70°C, exceeding most industrial-grade alternatives.
- Redundancy Flexibility: Hot-swap capability and dual-channel support enhance system resilience.
- Compatibility:
Ensure compatibility with your PLC (e.g., ABB AC800M) and I/O devices (e.g., S200 modules).
- Environment:
Verify temperature (-40°C to +70°C) and humidity (non-condensing) requirements for your installation.
- Protocol Needs:
Choose the CI857K01 for hybrid Profibus-Ethernet systems; opt for newer models (e.g., CI854AK01) for RoHS-compliant, future-proof setups.
- Budget:
Balance cost (competitive pricing for legacy system upgrades) with long-term maintenance needs.
- RoHS Compliance:
The CI857K01 is RoHS 2011/65/EU compliant but recommended for legacy systems (pre-2017 deployments). New projects should use RoHS 2-compliant alternatives.
- Installation:
Use the TP853 baseplate (60 mm width) for DIN rail mounting. Ensure proper grounding and cable management.
- Maintenance:
Regularly update firmware via ABB tools. Replace batteries (if applicable) every 5 years.
- Environment:
Avoid corrosive environments. Ensure adequate ventilation in 控制柜 installations.
The ABB CI857K01 is a versatile communication module for hybrid industrial networks, combining Profibus-DP and Ethernet capabilities for legacy and modern systems. Its rugged design, real-time diagnostics, and scalability make it a reliable choice for retrofitting or expanding automation setups. For new installations, consider upgrading to ABB’s latest RoHS-compliant modules (e.g., CI854 series) while leveraging the CI857K01 for cost-effective legacy support.
声明:
Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for
ABB CI857K01 and other automation spare parts. We provide sales, technical support, and compliance expertise. Visit our website
www.xydcontrol.com or contact us for customized solutions.
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Full 12-month warranty on all components
