Description
The
ABB CI535V30 3BSE022162R1 is a high-performance
communication interface module designed to enable seamless connectivity and data exchange in ABB’s distributed control systems (DCS), particularly within the
AC 800M and
800xA automation platforms. Engineered to serve as a critical bridge between field devices, control systems, and higher-level networks, this module supports multiple industrial communication protocols, making it ideal for integrating legacy and modern equipment in manufacturing, energy, and process industries. The
ABB CI535V30 enhances system flexibility by facilitating real-time data transmission, remote monitoring, and centralized control, ensuring efficient coordination across complex automation ecosystems.
As part of ABB’s S800 I/O series, the CI535V30 features a compact, modular design with dual Ethernet ports (10/100 Mbps) and support for protocols like PROFINET, Modbus TCP, and OPC UA. This allows it to interface with PLCs, HMIs, SCADA systems, and IIoT platforms, enabling seamless integration into smart factory and Industry 4.0 environments. The module’s rugged construction (IP20 rating) and wide operating temperature range (-40°C to +70°C) ensure reliable performance in harsh industrial settings, while its hot-swappable design minimizes downtime during maintenance or system upgrades.
| Parameter Name |
Parameter Value |
| Product Model |
CI535V30 3BSE022162R1 |
| Manufacturer |
ABB |
| Product Type |
Communication Interface Module |
| Communication Protocols |
PROFINET, Modbus TCP, OPC UA, Ethernet/IP |
| Interface Type |
2x RJ45 (10/100 Mbps Ethernet) |
| Power Supply |
24 V DC (±15%) |
| Power Consumption |
<5 W |
| Operating Temperature |
-40°C to +70°C |
| Dimensions (W×H×D) |
36 mm × 150 mm × 200 mm |
| Mounting Method |
DIN Rail (S800 I/O Rack Integration) |
| Certification |
CE, UL, IEC 61850-3, IEC 62443 (Cybersecurity) |
| Data Transfer Rate |
Up to 100 Mbps |
| Redundancy Support |
Dual Module Redundancy (Hot Standby) |
Multi-Protocol Connectivity: The ABB CI535V30 eliminates protocol barriers by supporting PROFINET for real-time industrial Ethernet, Modbus TCP for legacy devices, and OPC UA for secure data exchange with cloud platforms. A food processing plant used the module to connect its new PROFINET-enabled mixers with a legacy Modbus-based PLC, reducing integration costs by 30% and enabling real-time recipe management.
Reliable and Secure Communication: Built with cybersecurity in mind, the module supports encrypted OPC UA communication and role-based access control, complying with IEC 62443 standards. A pharmaceutical facility leveraged these features to secure data transmission between its SCADA system and remote quality control servers, ensuring compliance with FDA regulations. The module’s dual Ethernet ports support network redundancy, minimizing downtime in critical applications like oil rig control systems.
Plug-and-Play Integration: The CI535V30 integrates seamlessly with ABB’s Control Builder M software, allowing engineers to configure network settings and device mappings intuitively. A steel mill reduced commissioning time by 40% by using the module’s pre-defined GSD files for PROFINET devices, enabling rapid deployment of its new rolling mill control system.
Manufacturing Automation: In automotive assembly lines, the ABB CI535V30 connects robotic arms, vision systems, and conveyors via PROFINET, ensuring synchronized operation. A major OEM used the module to transmit real-time cycle time data from robots to its MES system, achieving a 12% increase in production efficiency. For small to medium-sized factories, its compact design optimizes space in control cabinets, supporting up to 128 I/O devices per module.
Energy and Utilities: The module plays a critical role in smart grid applications, where it interfaces with inverters, transformers, and remote terminal units (RTUs) via Modbus TCP. A solar farm used the CI535V30 to monitor inverter performance and transmit energy production data to a central SCADA system, enabling predictive maintenance and a 5% increase in annual energy yield.
Process Industries: For chemical and petrochemical plants, the module’s rugged design and wide temperature range make it suitable for outdoor installations. A refinery deployed the CI535V30 in its distributed control system to connect field instruments (e.g., pressure transmitters, valves) with a central DCS, ensuring reliable communication in harsh environments with high EMI.
- ABB CI524V30: A Modbus RTU-only interface module for simpler legacy systems, complementary to the CI535V30 in hybrid network setups.
- ABB AI583V01: Analog input module that pairs with the CI535V30 to transmit high-precision process data (e.g., temperature, flow) over PROFINET.
- ABB DI521V01: Digital input module for connecting binary signals (e.g., limit switches, pushbuttons) to the CI535V30-enabled network.
- ABB 800xA HMI: Human-machine interface software that visualizes data from the CI535V30, enabling real-time process monitoring and alarm management.
- ABB PM866AK01: Control module for the AC 800M system, working in tandem with the CI535V30 to execute control logic based on networked data.
Pre-installation preparation: Mount the ABB CI535V30 in an S800 I/O rack using the provided DIN rail clips, ensuring proper grounding and clearance for airflow. Connect Ethernet cables using shielded twisted-pair wiring, and terminate power cables with secure latching connectors. Use Control Builder M to assign an IP address, configure protocols, and validate communication with connected devices (e.g., ping tests for Ethernet devices).
Maintenance recommendations: Regularly inspect the module’s LED indicators to monitor power, network activity, and fault status. In dusty environments, clean the ventilation slots with compressed air to prevent overheating. Update firmware quarterly using ABB’s official software to access the latest security patches and protocol enhancements. ABB’s remote diagnostics service can monitor module health, such as packet error rates or power supply voltage, proactively identifying issues and reducing unplanned downtime by 35%.
ABB guarantees the CI535V30 3BSE022162R1 to meet performance specifications for 36 months from delivery, backed by rigorous testing for EMC compliance, thermal stability, and protocol accuracy. The module’s design adheres to IEC 61850-3 for substation automation and IEC 62443 for industrial cybersecurity, ensuring long-term reliability in global applications. ABB’s global service network provides 24/7 technical support, including remote troubleshooting and on-site commissioning by certified technicians. For mission-critical systems, extended warranties and dedicated spare parts kits are available, reflecting ABB’s commitment to delivering robust, future-proof communication solutions for industrial automation.
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