Description
The ABB CI535V26 3BSE022161R1 is a high-performance Ethernet/IP communication interface module designed for ABB’s AC 800M distributed control system (DCS), serving as a critical bridge between industrial automation networks and Ethernet/IP-enabled field devices. As part of ABB’s S800 I/O series, this module enables seamless integration of sensors, drives, and programmable logic controllers (PLCs) into Ethernet/IP networks, supporting real-time data exchange, remote diagnostics, and firmware updates. The CI535V26 3BSE022161R1 is engineered to meet the rigorous demands of modern manufacturing, energy, and process industries, offering robust connectivity and advanced cybersecurity features for mission-critical applications.
Featuring dual independent Ethernet ports with auto-negotiation and redundancy support, the ABB CI535V26 3BSE022161R1 ensures reliable communication in complex industrial setups. Its core functions include acting as an Ethernet/IP Adapter (Scanner/Adapter) for data exchange with Allen-Bradley PLCs, third-party devices, and supervisory control and data acquisition (SCADA) systems. Positioned as a scalable solution, the module enhances system flexibility by supporting up to 128 nodes per network and enabling seamless integration with ABB’s Ability™ digital platform for IIoT applications. The CI535V26 3BSE022161R1 embodies ABB’s commitment to delivering future-proof industrial communication solutions that prioritize speed, security, and ease of integration.
| Parameter Name |
Parameter Value |
| Product Model |
CI535V26 3BSE022161R1 |
| Manufacturer |
ABB |
| Product Type |
Ethernet/IP Communication Module |
| Network Protocol |
Ethernet/IP (CIP™), TCP/IP, UDP |
| Ports |
2x 10/100 Mbps Ethernet (RJ45, auto-MDI/MDIX) |
| Redundancy Support |
Device-level redundancy, ring topology |
| Max. Nodes per Network |
128 |
| Data Throughput |
Up to 100 Mbps |
| Operating Temperature |
-40°C to +70°C |
| Dimensions (W×H×D) |
35 mm × 150 mm × 200 mm |
| Mounting Method |
DIN rail (S800 I/O rack) |
| Certification |
CE, UL, IEC 62443 (cybersecurity), ODVA 合规 |
| Power Supply |
24 V DC (from backplane) |
Ethernet/IP Excellence: The CI535V26 3BSE022161R1 fully complies with the Common Industrial Protocol (CIP™), supporting cyclic data exchange for real-time control and acyclic messaging for configuration and diagnostics. Its dual-port architecture enables linear or ring network topologies, ensuring high availability with 自愈 times <20 ms in the event of cable failures.
Industrial-Grade Cybersecurity: Built with IEC 62443-4-2 compliance, the module features secure boot, encrypted firmware updates, and role-based access control to protect against unauthorized network access. Advanced features like IP filtering and MAC address locking enhance network security in environments vulnerable to cyber threats.
Scalable and Easy Integration: The module integrates seamlessly with ABB’s Control Builder M software, allowing engineers to configure device profiles, map data tags, and monitor network health via a user-friendly interface. Its hot-swappable design enables maintenance without system downtime, while pre-defined function blocks reduce engineering time by up to 50%.
High-Speed Data Processing: With support for both implicit (cyclic) and explicit (acyclic) messaging, the CI535V26 3BSE022161R1 handles up to 1,000 bytes of data per cycle, making it suitable for high-bandwidth applications like robotics, machine vision, and real-time production analytics.
The ABB CI535V26 3BSE022161R1 is indispensable in industries reliant on Ethernet/IP for seamless automation:
- Manufacturing: Connects Allen-Bradley PLCs, robotic arms, and smart conveyors in automotive and electronics factories, enabling real-time coordination of assembly lines. For example, it ensures precise motion control of AGVs by transmitting positional data to and from Rockwell Automation systems.
- Energy and Utilities: Integrates renewable energy inverters (e.g., wind turbine drives) with SCADA systems, supporting grid stabilization and remote monitoring. In power substations, it facilitates data exchange between protective relays and supervisory controls.
- Process Industries: Manages batch processing systems in chemical and pharmaceutical plants, where it coordinates Modbus TCP sensors with Ethernet/IP-based DCS systems for real-time process optimization. Its cybersecurity features help meet FDA and EPA compliance requirements.
- Logistics and Automation: Optimizes warehouse automation by connecting Ethernet/IP-enabled palletizers, sorters, and WMS systems, reducing material handling delays. The module’s high-speed data throughput ensures real-time inventory tracking and order fulfillment.
By addressing protocol standardization, network security, and scalability, the CI535V26 3BSE022161R1 empowers industries to adopt unified automation architectures while maintaining compatibility with multi-vendor devices.
- ABB CI535V27 3BSE022162R1: A gigabit Ethernet variant for high-bandwidth applications like IIoT data aggregation.
- ABB CI522 3BSE018125R1: A Profibus DP module for hybrid fieldbus networks, often used alongside the CI535V26 in retrofitted systems.
- ABB AC 800M Controller (PM866AK01): The primary controller for the CI535V26, offering hardware redundancy and advanced processing.
- ABB TB840 Terminal Block: A rugged terminal block for secure Ethernet cable termination.
- ABB DI830 3BSE018129R1: A digital input module that pairs with the CI535V26 for real-time status monitoring in distributed systems.
Pre-installation preparation: Mount the CI535V26 3BSE022161R1 in an S800 I/O rack, ensuring proper grounding and ventilation. Connect the module to the backplane power supply and terminate Ethernet cables using shielded twisted-pair wiring. Use Control Builder M to assign IP addresses, import EDS files for device profiles, and configure cyclic data mappings (e.g., input/output tags).
Maintenance recommendations: Regularly monitor network diagnostics via the module’s web interface or Control Builder M, checking for packet errors, node latency, and security events. Clean the module’s vents quarterly to prevent dust accumulation, and inspect Ethernet connections for wear in high-vibration environments. Update firmware annually to incorporate protocol enhancements or security patches, and maintain backups of network configurations to facilitate quick recovery during module replacement.
ABB stands behind the CI535V26 3BSE022161R1 with a comprehensive quality assurance program, including rigorous testing for Ethernet/IP conformance, EMC stability, and thermal performance. The module is backed by a standard 3-year warranty, covering defects in materials and workmanship. ABB’s global technical support team provides 24/7 assistance for remote commissioning, troubleshooting, and cybersecurity audits, ensuring optimal performance across the product lifecycle. Customers can leverage ABB’s ODVA-certified training and service centers to maximize the module’s capabilities, reinforcing its role as a trusted backbone for industrial Ethernet/IP networks.
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