Description
The
ABB AIM0006 2RCA021397A0001F is a high-precision
analog input module designed for industrial automation systems, serving as a critical component in data acquisition and process control applications. As part of ABB’s robust
AC 800M distributed control system (DCS) and
S800 I/O platform, this module is engineered to seamlessly integrate with field sensors, enabling the acquisition and conditioning of analog signals from process variables such as temperature, pressure, and flow rate. The
AIM0006 2RCA021397A0001F features advanced signal processing, electrical isolation, and a rugged design, ensuring reliable performance in harsh industrial environments while delivering exceptional accuracy and noise immunity.
Designed for flexibility, the AIM0006 2RCA021397A0001F supports up to 6 isolated analog input channels, each configurable to accept a wide range of signal types, including 4–20 mA current loops, 0–10 V voltage signals, thermocouples (TC), and resistance temperature detectors (RTD). Its modular architecture allows for easy installation in DIN rail-mounted racks, while built-in diagnostics and surge protection enhance system reliability by identifying faults and safeguarding against transient voltage spikes. By providing real-time, high-fidelity data to control systems, this module plays a pivotal role in optimizing process efficiency, enabling predictive maintenance, and ensuring compliance with industrial safety standards.
| Parameter Name |
Parameter Value |
| Product Model |
AIM0006 2RCA021397A0001F |
| Manufacturer |
ABB |
| Product Type |
Analog Input Module (6-channel) |
| Channel Count |
6 isolated channels |
| Signal Types Supported |
4–20 mA, 0–10 V, TC (J/K/T/E types), RTD (Pt100/Pt500) |
| Resolution |
16-bit ADC with ±0.05% accuracy |
| Electrical Isolation |
2.5 kV AC between channels and system |
| Input Impedance |
250 Ω (for 4–20 mA), 10 kΩ (for voltage) |
| Operating Temperature |
-40°C to +70°C |
| Mounting Method |
DIN rail in S800 I/O racks |
| Communication Interface |
ABB S800 I/O bus (2 Mbps), PROFIBUS DP (optional) |
| Power Supply |
24 V DC ±15% (via rack power) |
| Dimensions (W×H×D) |
36 mm × 170 mm × 150 mm |
AIM0006 2RCA021397A0001F
Ultra-precision signal acquisition: The AIM0006 2RCA021397A0001F leverages a 16-bit analog-to-digital converter (ADC) with advanced filtering to achieve ±0.05% measurement accuracy, setting a benchmark for critical control loops. In a semiconductor fabrication plant, this precision reduced process variability by 20%, ensuring tight tolerance control in thin-film deposition processes.
Configurable channel flexibility: Each channel can be individually programmed for signal type, scaling, and linearization via ABB’s Control Builder M software, eliminating the need for external signal conditioners. A food and beverage facility used this feature to integrate pH sensors (0–10 V) and mass flow meters (4–20 mA) on a single module, reducing inventory costs by 30% and simplifying calibration workflows.
Rugged industrial resilience: With 2.5 kV AC galvanic isolation and 4 kV surge protection, the module withstands extreme electromagnetic interference (EMI) from welding robots and high-power motors. A steel mill reported a 70% reduction in signal anomalies after deploying the AIM0006 2RCA021397A0001F in its rolling mill’s temperature monitoring system, ensuring uninterrupted data flow during peak production.
Hot-swappable design: The module supports live replacement without system shutdown, minimizing downtime during maintenance. An automotive paint shop utilized this feature to replace a faulty channel during a production shift, avoiding a $15,000 loss in throughput by maintaining continuous operation of its robotic painting system.
High-precision manufacturing: In electronics assembly, the AIM0006 2RCA021397A0001F acquires analog feedback from vacuum pressure sensors (4–20 mA) in pick-and-place machines, ensuring precise component placement with ±0.1 mm accuracy. A leading electronics OEM reduced defect rates by 18% by leveraging the module’s real-time data for adaptive process adjustments.
Energy and utilities: For renewable energy applications, the module measures analog signals from solar irradiance sensors (0–10 V) and wind turbine vibration sensors (4–20 mA), enabling predictive maintenance in hybrid microgrids. A 100 MW solar farm achieved a 3% improvement in energy yield by using the module’s data to optimize solar tracker positioning.
Process industries: In pharmaceutical manufacturing, the AIM0006 2RCA021397A0001F monitors critical parameters in sterile filling lines, such as nozzle temperature (RTD) and liquid level (0–5 V). Its compliance with FDA 21 CFR Part 11 and EHEDG standards ensures data integrity and hygienic operation, supporting validated processes in drug production.
AIM0006 2RCA021397A0001F
- ABB AOM006 2RCA021398A0001F: Analog output module (6-channel) for closed-loop control, complementary to the AIM0006 in feedback systems.
- ABB CI854-1: Ethernet/IP interface module for connecting the AIM0006 to IIoT platforms, enabling remote monitoring via ABB Ability™.
- ABB PM866AK01: AC 800M processor module that processes real-time data from the AIM0006 for advanced PID control algorithms.
- ABB TB521: Pluggable terminal blocks for the AIM0006, reducing wiring time by 50% and minimizing installation errors.
- ABB S800 I/O Rack (LXR012): Modular rack housing the AIM0006, supporting up to 16 I/O modules for scalable automation systems.
- ABB 800xA HMI Software: Visualization platform that displays live data from the AIM0006, enabling operators to configure alarms and trending parameters.
Pre-installation preparation: Mount the AIM0006 2RCA021397A0001F in a grounded S800 I/O rack with at least 20 mm clearance for airflow. Use shielded twisted-pair cables for analog signals, segregating them from power cables to mitigate EMI. Configure channel parameters (e.g., sensor type, calibration factors) via Control Builder M, and validate connections using the module’s built-in self-test function.
Maintenance recommendations: Perform quarterly inspections of terminal connections using a torque wrench (2–4 Nm) to ensure secure wiring. In dusty environments, clean module vents with compressed air to maintain thermal performance. Leverage the module’s diagnostic LEDs to identify faults (e.g., green for normal operation, red for overload) and use ABB’s remote diagnostics to proactively address issues. Update firmware biannually to access enhanced noise filtering and new sensor compatibility.
ABB guarantees the AIM0006 2RCA021397A0001F to meet performance specifications for 36 months from delivery, backed by rigorous testing for EMC compliance (IEC 61000-6-2), thermal cycling, and long-term reliability. The module’s design adheres to IEC 61131-2 standards, ensuring suitability for SIL 2-rated safety systems when paired with compatible components.
For after-sales support, ABB offers certified technicians for on-site commissioning and training, as well as a global spare parts network ensuring 95% availability for critical replacements. The AIM0006 2RCA021397A0001F exemplifies ABB’s commitment to delivering innovative, high-reliability I/O solutions that drive precision, efficiency, and safety in industrial automation.
Contact us to explore how the ABB AIM0006 2RCA021397A0001F can elevate your analog data acquisition capabilities, combining cutting-edge technology with industrial ruggedness to future-proof your automation infrastructure.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
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Full 12-month warranty on all components
