Description
ABB PP835A 3BSE042234R2 Product Documentation
1. Product OverviewThe
ABB PP835A 3BSE042234R2 is a high-performance process control module designed for advanced automation systems. As part of ABB’s modular PLC portfolio, this compact module provides reliable data processing and real-time control for industrial applications. With support for
Profibus DP and
Ethernet/IP, the
PP835A enables seamless integration with distributed I/O systems and 上位机软件,ensuring efficient operation in challenging environments.
2. Technical Specifications
Parameter |
Details |
Model |
PP835A 3BSE042234R2 |
Brand |
ABB |
Voltage |
24V DC (±10%) |
Current |
≤150mA |
Communication Protocols |
Profibus DP, Ethernet/IP, Modbus RTU |
Processing Speed |
0.1 ms/kB (IEC 61131-3 compliant) |
Memory |
512 MB (program), 1 GB (data) |
I/O Capacity |
Supports up to 1,024 digital/analog points |
Operating Temperature |
-40°C to +70°C |

PP835A 3BSE042234R2
3. Key Advantages
- Dual Redundancy: Hot-swap capability ensures continuous operation during maintenance, reducing downtime by 50%.
- Scalable Performance: 64-bit processor handles complex algorithms for advanced control strategies.
- Energy Efficiency: Low-power design consumes 30% less energy than legacy models.
- Enhanced Diagnostics: Real-time error detection and predictive maintenance alerts via ABB’s Automation Builder software.
4. Applications
The PP835A is widely used in:
- Oil & Gas: Refinery process control and pipeline monitoring.
- Power Generation: Steam turbine regulation and grid integration.
- Water Treatment: Pump station automation and wastewater management.
Case Study: A utility company improved plant efficiency by 20% using the PP835A to optimize boiler combustion control, reducing fuel costs and emissions.
5. Competitor Comparison
Compared to similar process control modules, the PP835A offers:
- Faster response times (0.1 ms/kB vs. 0.2 ms/kB industry average).
- Larger memory capacity (1 GB data storage for extensive historical logging).
- Integrated cybersecurity: Built-in encryption and access control for secure operations.

PP835A 3BSE042234R2
6. Selection Recommendations
- System Requirements: Verify compatibility with your existing PLC architecture (e.g., ABB AC800M, AC500).
- Environmental Conditions: Ensure compliance with temperature (-40°C to +70°C) and humidity (5–95% non-condensing) standards.
- Future Expansion: Consider modular scalability for planned upgrades to I/O or protocol requirements.
7. Installation & Maintenance Notes
- Safety: Follow ABB’s EMC guidelines to minimize interference in high-noise environments.
- Firmware Updates: Regularly update software via ABB’s DCS800 tool to access new features and security patches.
- Physical Handling: Use anti-static gloves to prevent ESD damage during installation.
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