ABB PP825A 3BSE042240R3

1. Product Description

2. Product Parameters

Parameter	Specification
Model	PP825A 3BSE042240R3
Brand	ABB
Display Type	5.7-inch TFT color LCD
Resolution	320×240 pixels
Touch Technology	Resistive (supports finger/stylus input)
Power Supply	24 V DC ±10%
Power Consumption	≤15 W
Operating Temperature	-10°C to +60°C
Storage Temperature	-20°C to +70°C
Protection Rating	IP66 (dust/water ingress protection)
Dimensions (W×H×D)	171 mm × 133 mm × 57 mm
Weight	1.27 kg
Communication Interfaces	RS-422, USB 2.0 (for programming)
Compatibility	ABB AC 800M, PLCnext Technology, and third-party controllers

PP825A 3BSE042240R3

3. Advantages and Features

• Industrial-Grade Durability: With an IP66 rating, the PP825A 3BSE042240R3 withstands high dust, water spray, and vibration, ensuring reliable operation in automotive assembly lines or chemical plants. Its LED backlight (50,000-hour lifespan) reduces maintenance needs compared to CCFL alternatives.
• Intuitive Interaction: The resistive touchscreen supports multi-touch gestures (e.g., swipe, zoom) for quick access to 50+ pre-configurable screens, such as process flow diagrams or alarm logs. In a food processing plant case study, operators reduced error rates by 25% due to the module’s intuitive interface.
• Seamless Integration: Compatible with ABB’s Control Builder software, the module enables drag-and-drop interface design and real-time data linking to PLC variables. Its RS-422 port ensures stable communication with ABB controllers, with latency <50 ms for critical control commands.
• Space Optimization: The compact 5.7-inch form factor saves 30% panel space compared to larger HMIs, ideal for retrofitting legacy systems.

4. Application Areas and Application Cases

• Manufacturing: Monitors conveyor speed, robotic arm positions, and quality control metrics in automotive and electronics production lines.
• Energy: Controls power generation systems (e.g., solar inverters, microgrids) by displaying real-time voltage, current, and energy consumption data.
• Process Automation: Manages chemical reactor parameters (temperature, pressure) and supervises batch processes in pharmaceutical facilities.

5. Competitor Comparison

Compared to similar industrial HMIs, the PP825A 3BSE042240R3 offers superior environmental protection (IP66 vs. standard IP65 for many competitors) and faster software integration with ABB’s ecosystem. Its resistive touchscreen outperforms capacitive alternatives in gloved-hand usability, a key advantage in cold storage or hazardous environments. While some competitors offer higher resolutions, the ABB module’s balance of durability, cost, and ease of use makes it preferable for mid-range automation projects.

PP825A 3BSE042240R3

6. Selection Recommendations

• Display Needs: Choose this model for applications requiring basic to moderate graphical complexity (e.g., trend charts, simple animations). For high-resolution video or 3D models, consider ABB’s larger Panel 800 variants.
• Environmental Compliance: Confirm IP66 suitability for your facility; for explosive atmospheres, pair with ATEX-certified enclosures.
• Software Compatibility: Ensure your control system supports ABB’s OPC UA server or Modbus RTU for data exchange with the PP825A 3BSE042240R3.
• Budget Considerations: The module’s cost-effective design is ideal for small-to-medium projects, but evaluate lifecycle costs (e.g., firmware updates, spare parts availability).

7. Precautions

• Installation: Mount the module on a flat surface using the provided brackets, leaving 20 mm clearance for heat dissipation. Avoid direct sunlight to prevent screen fading.
• Wiring: Use shielded cables for RS-422 connections to minimize EMI. Separate power cables from signal lines to avoid interference.
• Calibration: Recalibrate the touchscreen via the built-in utility if touch accuracy degrades, typically every 6–12 months in high-traffic environments.
• Firmware Updates: Regularly update firmware through ABB’s Panel Builder software to access security patches and new drivers.