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ABB AO845A

  • High Precision: The 12-bit resolution and low error rate (±0.1%) ensure precise control, critical for applications like chemical dosing or motor speed regulation. In a water treatment plant, AO845A reduced flow rate fluctuations by 90% compared to legacy modules.
  • Robust Design: Galvanic isolation and short-circuit protection enhance reliability in harsh environments, with a mean time between failures (MTBF) exceeding 200,000 hours.
  • HART Communication: Enables remote configuration and diagnostics, reducing onsite maintenance by up to 30% in industrial tests.
  • Flexible Integration: Hot-swappable design allows module replacement without system shutdown, while multi-channel support (8 channels) optimizes space in compact control systems.
Manufacturer:
Part number: ABB AO845A
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Description

1. Product Description

ABB AO845A is a high-precision analog output module designed for industrial automation systems, delivering reliable and accurate control of continuous signals in process control applications. As a key component of ABB’s AC 800M series, AO845A features 8 independent output channels, each supporting standard analog signals (4–20 mA, 0–10 V) to interface with valves, drives, and other analog actuators. This module is engineered for high reliability, with built-in self-diagnostics and galvanic isolation to protect against electrical noise and surges. Its compact design and hot-swappable functionality simplify integration into control cabinets, reducing downtime during maintenance.

 

ABB AO845A excels in applications requiring precise regulation, such as temperature, pressure, or flow control. The module’s 12-bit resolution and ±0.1% full-scale accuracy ensure consistent performance, while HART communication compatibility enables advanced device diagnostics and remote configuration. Whether used in single or redundant setups, AO845A provides stable signal output and real-time status monitoring, making it ideal for industries demanding high availability and precision.

2. Product Parameters

Parameter Specification
Channels 8 analog output channels
Signal Types 4–20 mA, 0–10 V, ±10 V (configurable)
Resolution 12 bits
Accuracy ±0.1% of full scale
Output Load 4–20 mA: ≤750 Ω; 0–10 V: ≥10 kΩ
Update Time ≤10 ms per channel
Isolation Galvanic isolation (500 V AC)
Power Supply 24 V DC ±20% (external) + 5 V DC (module bus)
Current Consumption ≤218 mA (24 V DC); ≤125 mA (5 V DC)
Operating Temperature -40°C to +70°C
Dimensions (W×H×D) 102 mm × 119 mm × 45 mm
Weight 0.21 kg
Compatibility ABB AC 800M controllers (TU810, TU830, etc.)
AO845A

AO845A

3. Advantages and Features

  • High Precision: The 12-bit resolution and low error rate (±0.1%) ensure precise control, critical for applications like chemical dosing or motor speed regulation. In a water treatment plant, AO845A reduced flow rate fluctuations by 90% compared to legacy modules.
  • Robust Design: Galvanic isolation and short-circuit protection enhance reliability in harsh environments, with a mean time between failures (MTBF) exceeding 200,000 hours.
  • HART Communication: Enables remote configuration and diagnostics, reducing onsite maintenance by up to 30% in industrial tests.
  • Flexible Integration: Hot-swappable design allows module replacement without system shutdown, while multi-channel support (8 channels) optimizes space in compact control systems.

4. Application Areas and Application Cases

Industry Applications:
  • Process Manufacturing: Chemical, pharmaceutical, and food industries for valve control, pump speed adjustment, and batch processing.
  • Energy and Utilities: Power plants, HVAC systems, and renewable energy facilities for analog-based control of turbines, inverters, and heat exchangers.
  • Mining and Metals: Heavy machinery control and smelting processes requiring reliable analog signal transmission.
Case Study: A pharmaceutical company integrated ABB AO845A into its fermentation system to control 8 temperature actuators. The module’s fast update time (10 ms) and HART compatibility enabled real-time adjustment of cooling valves, improving batch consistency by 25% and reducing energy consumption by 15%.

5. Competitive Comparison

Compared to similar analog output modules, ABB AO845A offers superior isolation capabilities and deeper system integration with ABB’s control ecosystem. While some competitors provide higher resolution (e.g., 16-bit), AO845A balances performance and cost effectively, making it ideal for mid-scale applications. Its HART compatibility and wide temperature range (-40°C to +70°C) also outperform many alternatives in harsh industrial settings.

AO845A

AO845A

6. Selection Recommendations

  • Signal Requirements: Confirm the required output signal type (current/voltage) and load impedance to avoid compatibility issues.
  • System Scalability: Evaluate the number of channels needed; AO845A is suitable for systems requiring up to 8 analog outputs, with room for expansion via additional modules.
  • Environmental Factors: Prioritize this module for high-temperature or high-EMI environments, where its robust design ensures stable operation.
  • Budget Considerations: While priced higher than basic modules, its reliability and maintenance savings offer long-term value, especially in 24/7 operations.

7. Precautions

  • Installation: Use shielded twisted-pair cables for analog signals to minimize noise, and separate power and signal wiring to prevent interference.
  • Wiring Safety: Ensure proper grounding and follow ABB’s terminal block diagrams to avoid polarity errors or overloading.
  • Maintenance: Regularly check for loose connections or corrosion, and use the module’s self-diagnostic features (LED indicators) to monitor channel status.
  • Firmware Updates: Periodically update firmware via ABB’s Control Builder software to access new features and security patches.

 

Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.

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