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Product Overview
The ABB 216DB61 HESG324063R100/H is a high-reliability digital output module designed for industrial automation systems, serving as a critical interface for transmitting control signals from distributed control systems (DCS) or programmable logic controllers (PLCs) to field devices such as valves, motors, and indicators. As part of ABB’s Industrial IT portfolio, this module belongs to the S800 I/O series, renowned for its ruggedness and scalability in harsh industrial environments. The 216DB61 HESG324063R100/H is engineered to deliver precise, noise-immune digital outputs, ensuring reliable operation in applications ranging from manufacturing to energy and process control.
Featuring a compact, modular design, the ABB 216DB61 HESG324063R100/H supports [16/32] isolated digital output channels (depending on the variant), with voltage compatibility for both low-level (24 VDC) and high-level (120/230 VAC) signals. Its core functions include signal amplification, fault detection, and surge protection, ensuring safe and efficient control of inductive or resistive loads. Positioned as a robust solution for mission-critical systems, the module enhances operational stability by minimizing signal degradation and enabling real-time diagnostics for proactive maintenance. By integrating seamlessly with ABB’s AC 800M controllers and Control Builder software, the 216DB61 HESG324063R100/H simplifies system integration and reduces engineering time, delivering tangible value in terms of productivity and uptime.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 216DB61 HESG324063R100/H |
| Manufacturer | ABB |
| Product Type | Digital Output Module (DO) |
| Output Channels | 16 channels (24 VDC/230 VAC isolated) |
| Voltage Range | 24 VDC (low-level), 230 VAC (high-level) |
| Current Rating | 2 A per channel (resistive load) |
| Switching Frequency | Up to 100 Hz |
| Signal Isolation | Galvanic isolation (2.5 kV AC) |
| Communication Interface | Profibus DP, Ethernet/IP (via controller) |
| Power Supply | 24 VDC (from backplane) |
| Operating Temperature | -40°C to +70°C |
| Dimensions (W×H×D) | 45 mm × 100 mm × 110 mm |
| Mounting Method | DIN rail (TS 35) |
| Certification | CE, UL, IEC 61131-2 compliant |
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Main Features and Advantages
The ABB 216DB61 HESG324063R100/H excels in its ability to handle diverse load types with exceptional reliability. Its galvanic isolation technology protects against voltage spikes and ground loops, ensuring signal integrity in high-noise environments, such as automotive assembly lines or steel mills. The module’s built-in surge suppression diodes and flyback circuitry safeguard against inductive kickback from motors or solenoids, extending the lifespan of both the module and connected devices.
A key advantage is the 216DB61 HESG324063R100/H’s hot-swappable design, which allows for module replacement without disrupting system operations—a critical feature for maintenance in live industrial environments. The module’s LED indicators provide real-time status updates for each channel (e.g., output active, fault detected), enabling rapid troubleshooting and reducing mean time to repair (MTTR). The high-density layout (16 channels in a compact form factor) optimizes control panel space, making it ideal for retrofits or new installations with strict space constraints.
Additionally, the 216DB61 HESG324063R100/H integrates seamlessly with ABB’s S800 I/O ecosystem, supporting centralized configuration and diagnostics via Control Builder software. This compatibility ensures consistent performance across multiple modules and simplifies firmware updates, keeping the system aligned with the latest industry standards. The module’s wide temperature range and vibration resistance further enhance its suitability for harsh environments, from outdoor oil and gas installations to high-temperature processing facilities.
Application Field
The ABB 216DB61 HESG324063R100/H is widely deployed in industries requiring reliable digital control of field devices. In manufacturing, it drives pneumatic valves, conveyor belt actuators, and alarm indicators in automated production lines, ensuring precise coordination between machines and minimizing cycle times. For power generation, the module controls circuit breakers, generator exciters, and emergency shutdown (ESD) systems in power plants, enabling rapid response to critical events and ensuring grid stability.
In the chemical and pharmaceutical sectors, the 216DB61 HESG324063R100/H manages batch process actuators, sterilization chamber doors, and safety interlocks, ensuring compliance with strict regulatory standards. It also excels in logistics and material handling, where it controls automated storage and retrieval systems (AS/RS), palletizers, and sorting mechanisms, enhancing warehouse efficiency and throughput.
By addressing the challenges of signal reliability, load protection, and maintainability, the module helps customers achieve higher system availability, reduce maintenance costs, and improve operational efficiency. Its versatility across voltage classes and load types makes it a flexible choice for both simple on/off control applications and complex, multi-device automation systems.
Related Products
- ABB 216DB62 HESG324064R100/H: A high-current variant of the 216DB61, supporting up to 5 A per channel for heavy-duty loads.
- ABB DI810 3BSE018130R1: A digital input module that pairs with the 216DB61 for closed-loop control systems, providing feedback from field devices.
- ABB TB820 V2: A terminal block module designed for the S800 I/O series, simplifying field wiring and enhancing mechanical stability when used with the 216DB61.
- ABB AC 800M Controller (PM866AK01): A high-performance controller that integrates with the 216DB61 to execute control logic and manage I/O operations.
- ABB XDD502A101: A digital output module with solid-state relays, offering faster switching speeds for high-frequency applications.
- ABB CI858-1 3BSE018137R1: A communication module that enables Ethernet/IP connectivity for the 216DB61, supporting remote monitoring and control in IIoT environments.
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Installation and Maintenance
Pre-installation preparation: Mount the ABB 216DB61 HESG324063R100/H on a DIN rail in a well-ventilated control panel, ensuring proper grounding and separation from high-power cables. Connect the 24 VDC power supply and terminate field device wires to the module’s terminal blocks, following the polarity and load specifications in the manual. Use Control Builder to configure output channels (e.g., voltage type, fail-safe state) and assign addresses within the controller’s I/O map.
Maintenance recommendations: Regularly inspect the module’s LED indicators and diagnostic logs for fault codes, such as overloads or short circuits. Clean the module’s ventilation slots with compressed air to prevent dust accumulation, which can affect thermal performance. Test output channels periodically using a load simulator to verify switching accuracy and load handling capability. In the event of a fault, replace the module using hot-swappable procedures, ensuring the replacement unit is pre-configured to minimize downtime. For inductive loads, ensure surge protection devices (SPDs) are properly installed to extend module lifespan.
Product Guarantee
ABB stands behind the 216DB61 HESG324063R100/H with a comprehensive quality assurance program, including rigorous testing for mechanical endurance, electrical performance, and environmental resilience. The module is backed by a standard [X-year] warranty, covering defects in materials and workmanship. ABB’s global technical support team provides 24/7 assistance for troubleshooting, remote diagnostics, and on-site maintenance, ensuring rapid resolution of issues. Customers can access firmware updates, installation guides, and training resources via ABB’s online platforms, reinforcing the company’s commitment to delivering reliable, user-friendly industrial automation solutions. With a focus on durability and performance, the 216DB61 HESG324063R100/H remains a trusted component in critical control systems worldwide.
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