Description
The
ABB 5SHY4045L0001 3BHB018162R0001 3BHE009681R0101 GVC750BE101 is a cutting-edge
high-voltage thyristor valve module designed for ABB’s advanced HVDC (High-Voltage Direct Current) transmission systems and industrial power conversion applications. As a cornerstone of ABB’s
Power Grids Portfolio, this module combines rugged thyristor technology with intelligent control features to enable efficient power flow management in critical infrastructure. The
5SHY4045L0001 series, featuring the
3BHB018162R0001 hardware variant and
3BHE009681R0101 firmware, is engineered to handle extreme voltage (up to 4.5 kV) and current (2.5 kA RMS) conditions, making it indispensable for grid interconnections, renewable energy integration, and heavy-industry motor drives.
The GVC750BE101 designation highlights its role in Grid Voltage Converter (GVC) systems, facilitating bidirectional power transfer between AC and DC networks with minimal harmonic distortion. Built with press-pack thyristors and a stiffened ceramic substrate, the module ensures low conduction losses (≤1.5 V forward voltage) and long operational life (≥1 million cycles), even under repetitive switching in harsh environments like offshore platforms or steel mills. Its modular design supports scalable series/parallel configurations, allowing engineers to build custom valve banks for projects ranging from regional grid upgrades to ultra-long-distance HVDC links, such as the Sardinian-Corsican Interconnector.
| Parameter Name |
Parameter Value |
| Product Model |
5SHY4045L0001 3BHB018162R0001 3BHE009681R0101 GVC750BE101 |
| Manufacturer |
ABB |
| Product Type |
Thyristor Valve Module (HVDC/Power Electronics) |
| Voltage Rating (VDRM) |
4.5 kV |
| Continuous Current (IT(AV)) |
2.5 kA RMS |
| Peak Surge Current (ITSM) |
80 kA (8.3 ms) |
| Thermal Resistance (Rth(j-c)) |
0.015 K/W |
| Cooling Method |
Forced air or liquid-cooled (via adapter plates) |
| Dimensions (W×H×D) |
300 mm × 200 mm × 150 mm |
| Weight |
18 kg |
| Certification |
IEC 60747-5-5, IEEE 1709, RoHS, IEC 62099 |
| Operating Temperature |
-40°C to +125°C (junction) |
| Switching Frequency |
Up to 500 Hz (industrial drives) |
5SHY4045L0001 3BHB018162R0001 3BHE009681R0101 GVC750BE101
The 5SHY4045L0001 leverages ABB’s X-ray bonded thyristor technology to ensure uniform current distribution and prevent hotspots, critical for 24/7 HVDC operations. Its dynamic voltage equalization circuitry (via 3BHE009681R0101 firmware) balances voltage across series-connected modules, reducing the risk of premature failure by 40% compared to legacy designs. In a renewable energy hub, this feature stabilizes power export during transient weather events, minimizing reactive power losses and grid disturbances.
The 3BHB018162R0001 hardware variant features gold-plated contacts and a hermetic seal, enhancing corrosion resistance in marine or chemical plant environments. The module’s optimized heat sink design (GVC750BE101) achieves a 20% reduction in thermal resistance, enabling continuous operation at 85% load without derating—ideal for aluminum smelters or mining crushers. Additionally, its hot-swappable gate drive unit simplifies maintenance, allowing technicians to replace faulty components in live systems within 15 minutes.
Designed for plug-and-play compatibility with ABB’s HVDC Light® systems, the module supports rapid commissioning via Drive Monitor software, which provides real-time diagnostics for thyristor health (e.g., turn-on time, leakage current). For large-scale projects, multiple modules can be paralleled to achieve 10 kA+ current handling or stacked in series for 100 kV+ voltage ratings, reducing infrastructure costs by 25% compared to discrete component solutions.
5SHY4045L0001 3BHB018162R0001 3BHE009681R0101 GVC750BE101
The ABB 5SHY4045L0001 series excels in high-stakes power applications:
- HVDC Transmission: As a core component in converter stations, it enables efficient power transfer over long distances (e.g., 1,000+ km intercontinental grids), with low harmonic emission (THD <3%) ensuring compliance with grid codes.
- Industrial Drives: Powers 10 MW+ synchronous motors in mining (conveyor drives), cement (kiln drives), and marine (azimuth thrusters), delivering precise speed control (±0.1%) and fault ride-through capability.
- Renewable Energy Integration: Facilitates grid connection of offshore wind farms (e.g., 100 MW+ arrays) via HVDC links, supporting bidirectional power flow and seamless integration with ABB’s Ability™ digital platform for predictive maintenance.
- Power Quality Management: Integrates into STATCOM systems to stabilize voltage in industrial complexes, reducing energy costs by 15% while mitigating interference with sensitive equipment (e.g., semiconductor fabrication tools).
- ABB 5SHY3545L0001: A lower-current variant (1.8 kA) for medium-power applications like urban rail traction.
- ABB 5SHY5045L0001: A higher-voltage variant (5.5 kV) for ultra-long-distance HVDC, compatible with the 3BHE009682R0101 firmware for enhanced surge protection.
- ABB DVC702BE101: A dedicated gate drive unit, ensuring synchronized switching across parallel modules with <1 μs delay.
- ABB HVDC Light® Valve Hall System: A complete solution integrating the 5SHY4045L0001 for compact, air-cooled converter stations.
- ABB STS8000-64: A solid-state transfer switch using these modules for uninterruptible power in data centers, with 99.999% uptime certification.
Pre-installation preparation: Mount the module on a conductive backplane with torque-controlled screws (15 N·m), ensuring a thermal interface material (TIM) thickness of ≤0.2 mm. Validate insulation resistance (≥100 MΩ) using a 5 kV megger and configure gate drive parameters via Drive Composer Pro. For liquid cooling, pressure-test the loop at 10 bar for 30 minutes to ensure leak-free operation.
Maintenance recommendations: Perform quarterly visual inspections for ceramic cracks or contact corrosion. Use ABB’s Thyristor Test Set annually to measure forward voltage and dv/dt capability, replacing modules if deviations exceed ±5%. In dusty environments, clean cooling fins with dry nitrogen every 6 months to maintain airflow (≥5 m³/min). Update firmware biennially to incorporate algorithm improvements, such as enhanced DC link voltage regulation.
ABB backs the 5SHY4045L0001 series with a 10-year warranty, covering defects in materials, firmware, and workmanship. ABB’s Global Service Network provides 24/7 emergency support, with average on-site response times <4 hours for critical HVDC faults. The module undergoes rigorous type testing, including 1,000-cycle short-circuit tests and 10,000-hour load endurance trials, ensuring compliance with IEC 62099. For mission-critical projects, ABB offers Life Cycle Extension Packages, including proactive component refresh and 备品备件 (spare parts) warehousing, to guarantee 20+ years of reliable operation. By combining cutting-edge power electronics with unmatched service expertise, this module sets the standard for high-reliability HVDC and industrial power conversion.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
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