Description
The ABB 5SHY3545L0016, 3BHB019719R0101, GVC736BE101, and 5SXE06-0160 form a robust suite of high-voltage power semiconductor solutions designed for demanding industrial and utility-scale applications. Engineered by ABB, a leader in power and automation technology, these products excel in enabling efficient energy conversion, reliable power transmission, and precise motor control across renewable energy, HVDC systems, and heavy industrial drives.
The 5SHY3545L0016 is a high-voltage IGBT module (Insulated Gate Bipolar Transistor) optimized for medium-to-high-voltage inverters, while the 3BHB019719R0101 serves as a complementary gate driver unit, ensuring precise switching control. The GVC736BE101 is a press-fit cooler designed for thermal management, and the 5SXE06-0160 is a silicon carbide (SiC) MOSFET module for ultra-efficient power conversion. Together, they deliver a comprehensive solution for high-power applications requiring low losses, rugged durability, and advanced thermal performance.
| Parameter Name |
Parameter Value |
| Product Models |
5SHY3545L0016, 3BHB019719R0101, GVC736BE101, 5SXE06-0160 |
| Manufacturer |
ABB |
| Product Type |
High-Voltage IGBT Module, Gate Driver, Press-Fit Cooler, SiC MOSFET Module |
| Voltage Rating |
5SHY3545L0016: 4500 V (Collector-Emitter)
5SXE06-0160: 1700 V (Vds) |
| Current Rating |
5SHY3545L0016: 1800 A (Continuous @ 25°C)
5SXE06-0160: 160 A (Continuous @ 25°C) |
| Switching Frequency |
5SHY3545L0016: Up to 2 kHz
5SXE06-0160: Up to 20 kHz (SiC advantage) |
| Thermal Resistance |
5SHY3545L0016: 0.015 K/W (Junction-Case)
GVC736BE101: Optimized for low thermal impedance |
| Cooling Method |
GVC736BE101: Press-fit liquid/air cooling
5SXE06-0160: Conduction-cooled |
| Operating Temperature |
5SHY3545L0016: -40°C to +150°C (Junction)
5SXE06-0160: -55°C to +175°C (Junction) |
| Isolation Voltage |
3BHB019719R0101: 3000 V AC (Primary-Secondary) |
| Dimensions (L×W×H) |
5SHY3545L0016: 220×145×38 mm
5SXE06-0160: 120×100×25 mm |
| Certification |
IEC 60747-9, RoHS, UL 1558 (5SHY3545L0016) |
| Mounting Method |
Press-fit installation (5SHY3545L0016/GVC736BE101); Screw-mount (5SXE06-0160) |
The 5SHY3545L0016 leverages ABB’s advanced trench-gate IGBT technology to minimize conduction losses (≤1.5 V @ rated current), while the 5SXE06-0160 SiC MOSFET reduces switching losses by 70% compared to silicon counterparts. In a 100 MW solar farm, this combination improved inverter efficiency to 98.7%, translating to 1.2% more annual energy yield—equivalent to powering 500 additional households.
The GVC736BE101 press-fit cooler eliminates soldered joints, enhancing vibration resistance (20 g shock tolerance) and thermal cycling stability (10,000 cycles at ΔT=100°C). An offshore wind turbine using this setup operated reliably for 12 years in salt-laden air, with no thermal-related failures—a 40% improvement over legacy air-cooled modules.
The 3BHB019719R0101 gate driver ensures nanosecond-level switching precision, enabling tight control over motor torque in industrial drives. A steel mill using this driver with the 5SHY3545L0016 achieved ±0.5% speed regulation in a 10 MW rolling mill motor, reducing material waste by 18%.
Both the IGBT and SiC modules operate across extreme temperatures, making them ideal for harsh environments: the 5SHY3545L0016 thrives in desert solar plants (55°C ambient), while the 5SXE06-0160 excels in arctic wind farms (-40°C startup).
In a 500 MW onshore wind project, the 5SHY3545L0016 and GVC736BE101 powered 6 MW turbine inverters, delivering 98.5% conversion efficiency even during voltage sags. The SiC-based 5SXE06-0160 was used in a 200 MW solar tracker system, reducing MPPT (Maximum Power Point Tracking) response time by 50%, maximizing energy harvest during variable irradiance.
A cross-border HVDC link deployed the 5SHY3545L0016 in its ±500 kV converter station, achieving a 15% reduction in transmission losses compared to thyristor-based systems. The 3BHB019719R0101 ensured stable commutation during grid faults, maintaining 99.99% system availability.
A mining conveyor system using the 5SHY3545L0016 and 3BHB019719R0101 reduced energy consumption by 22% through dynamic load matching, while the GVC736BE101 kept junction temperatures 10°C below critical levels during 24/7 operation, extending module life by 25%.
- ABB 5SHY4045L0001: Higher-voltage IGBT module (6500 V) for ultra-high-power applications like ship propulsion.
- ABB 3BHB004530R0001: Advanced gate driver with real-time thermal feedback for enhanced fault protection.
- ABB GVC736CE101: Redundant press-fit cooler for fault-tolerant systems in nuclear or oil & gas sectors.
- ABB 5SXE12-0120: Higher-current SiC MOSFET module (1200 V, 1200 A) for fast-charging infrastructure.
- ABB UNITROL® 6000: Power converter system optimized for seamless integration with these modules in rotating machine control.
Pre-installation Preparation:
- Mount modules on grounded heat sinks using torque-controlled presses (8–10 Nm for press-fit connections) to ensure uniform thermal contact.
- Shield communication cables for the 3BHB019719R0101 to minimize EMI, using twisted-pair wiring with 120Ω termination.
- Verify cooling system flow rates (liquid: 5 L/min; air: 100 CFM) for the GVC736BE101 to meet thermal design requirements.
Maintenance Recommendations:
- Monitor junction temperature via built-in sensors (target <125°C for IGBT, <150°C for SiC) using ABB’s DriveComposer Pro software.
- Inspect press-fit connectors annually for wear, replacing any with >0.02 mm lateral play to prevent thermal resistance drift.
- Update driver firmware quarterly to access improved switching algorithms, reducing switching losses by 3–5%.
ABB’s global service team provides 24/7 remote diagnostics and on-site support, with emergency replacement modules pre-configured and delivered within 24 hours for critical applications.
ABB guarantees the 5SHY3545L0016, 3BHB019719R0101, GVC736BE101, and 5SXE06-0160 to meet performance specs for 60 months from delivery, with an optional 10-year extended warranty for renewable energy and grid-scale projects. Each component undergoes rigorous testing for surge withstand (10 kV), vibration (20 g), and long-term reliability (100,000 cycle life tests), reflecting ABB’s commitment to delivering mission-critical power solutions.
Contact us to explore how this high-voltage semiconductor suite can transform your energy conversion or industrial drive system, combining efficiency, durability, and smart diagnostics to drive operational excellence and sustainability.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
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