Description
The ABB 500MTM02 1MRB150020R1102 1HDF930512X010 is a high-precision motor testing and monitoring system designed for industrial applications requiring advanced diagnostics and predictive maintenance. As part of ABB’s Motor Testing and Maintenance (MTM) portfolio, this system combines hardware and software to analyze motor health, optimize performance, and reduce unplanned downtime. The 500MTM02 is engineered to support a wide range of motor types, from low-voltage induction motors to high-voltage synchronous machines, making it ideal for industries such as manufacturing, power generation, and oil & gas.
The 1MRB150020R1102 hardware module serves as the core processing unit, featuring advanced signal acquisition capabilities for voltage, current, and vibration analysis. Paired with the 1HDF930512X010 software suite, the system enables real-time monitoring of key parameters like stator resistance, rotor bar health, and bearing condition. By integrating with ABB’s Ability™ digital platform, the 500MTM02 provides actionable insights through trend analysis and fault prediction, allowing operators to schedule maintenance proactively. Positioned as a comprehensive solution, this system enhances motor reliability, extends equipment lifespan, and aligns with Industry 4.0 initiatives for smart manufacturing.
| Parameter Name |
Parameter Value |
| Product Model |
500MTM02 1MRB150020R1102 1HDF930512X010 |
| Manufacturer |
ABB |
| Product Type |
Motor Testing & Monitoring System |
| Voltage Range |
200–15,000 V AC |
| Current Range |
0.1–5,000 A |
| Frequency Range |
50/60 Hz, variable (0–500 Hz) |
| Vibration Analysis |
0–10,000 Hz (accelerometer input) |
| Communication Protocols |
Modbus TCP, OPC UA, Ethernet/IP |
| Operating Temperature |
-10°C to +50°C |
| Dimensions (W×H×D) |
482 mm × 177 mm × 400 mm (rack-mounted) |
| Certification |
CE, UL, IEC 61000-4-3 |
| Analysis Algorithms |
Fast Fourier Transform (FFT), Park’s Vector, Thermal Modeling |
Comprehensive Motor Diagnostics: The 500MTM02 performs non-intrusive testing to identify early signs of motor degradation, such as winding insulation breakdown, rotor bar defects, or misalignment. Its Stator Winding Analysis (SWAN) measures impedance and phase balance, while Rotor Bar Analysis (RBA) detects broken bars using current signature analysis (CSA). For example, in a paper mill, the system can detect a developing rotor fault in a large fan motor before it escalates into a costly failure, reducing downtime by up to 70%.
Real-Time Condition Monitoring: The system’s vibration analysis module, integrated with accelerometer inputs, monitors motor health through parameters like RMS vibration velocity and bearing defect frequency. Combined with thermal modeling, it provides a holistic view of motor condition, enabling operators to distinguish between mechanical (e.g., unbalance) and electrical (e.g., overload) issues. The 1HDF930512X010 software visualizes data via intuitive dashboards, flagging anomalies with color-coded alerts.
Scalable and User-Friendly Interface: Designed for easy integration into existing automation systems, the 500MTM02 supports both standalone operation and connectivity to SCADA or cloud platforms. The rack-mounted hardware (19” form factor) minimizes panel space, while the software offers pre-defined test templates for quick commissioning. Technicians can perform on-demand tests or schedule automated diagnostics, reducing manual labor and improving data consistency across multiple sites.
The ABB 500MTM02 1MRB150020R1102 1HDF930512X010 is critical in industries reliant on motor-driven assets:
- Manufacturing: Monitors pumps, compressors, and conveyor motors in automotive and food processing plants. In a semiconductor factory, the system ensures uninterrupted operation of cleanroom air handling units by detecting bearing wear in real time.
- Power Generation: Supports predictive maintenance of turbine-driven generators and auxiliary motors in thermal, hydro, and wind farms. For a wind turbine, it analyzes gearbox vibration data to predict gear wear, enabling timely repairs during scheduled outages.
- Oil & Gas: Protects critical motors in refineries, offshore platforms, and pipeline systems. The system’s explosion-proof compatibility (optional) makes it suitable for hazardous areas, where motor failures could lead to safety incidents.
- Water Utilities: Optimizes pump performance in water treatment plants by identifying cavitation or impeller damage through pressure and vibration analysis, ensuring consistent water supply and reducing energy waste.
- ABB MTM100: A compact, portable version for on-site motor testing, ideal for small-to-medium motors.
- ABB PM866AK01: A control module for integrating motor data into ABB’s AC 800M DCS.
- ABB Vibration Module VM600: A standalone vibration monitoring system, complementary to the 500MTM02 for high-speed rotating equipment.
- ABB Ability™ Motor Care: A cloud-based analytics platform for remote monitoring of multiple 500MTM02 systems.
- ABB 800xA Condition Monitoring: Software for advanced diagnostics, integrating with the 1HDF930512X010 suite.
Pre-installation preparation: Mount the 500MTM02 in a climate-controlled control room using the provided rack brackets. Connect voltage and current transducers to the motor’s power supply, ensuring proper isolation for high-voltage applications. Install the 1HDF930512X010 software on a dedicated workstation and configure network settings for data transmission to the cloud or SCADA system. Calibrate vibration sensors using ABB’s Calibration Toolkit to ensure accurate baseline measurements.
Maintenance recommendations: Regularly update the system’s firmware via ABB’s Software Update Manager to access new analysis algorithms. Inspect wiring connections quarterly for signs of wear, especially in high-vibration environments. Perform annual system health checks, including a full functional test of all diagnostic modules. For remote sites, leverage ABB’s Remote Service Portal for real-time data review and predictive maintenance scheduling.
ABB stands behind the 500MTM02 1MRB150020R1102 1HDF930512X010 with a 3-year warranty, covering hardware defects and software bugs. ABB’s global service team provides 24/7 technical support, including remote diagnostics and on-site troubleshooting. The system’s compliance with ISO 55001 (asset management) and IEC 60034 standards ensures compatibility with international maintenance protocols. Customers can subscribe to ABB’s Premium Care plans for extended warranty, priority service, and annual system audits, maximizing uptime and return on investment.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
Continue Searching
We're here when you need us
What happens next?
- 1. Email confirmation
You will get an email confirming that we have received your enquiry.
- 2. Dedicated Account Manager
One of our team will be in touch to confirm your part(s) specification and condition.
- 3. Your quote
You will receive a comprehensive quote tailored to your specific needs.
Full 12-month warranty
Available for dispatch immediately
We deliver worldwide
Full 12-month warranty on all components
