Full 12-month warranty
Available for dispatch immediately
We deliver worldwideDescription
Product Overview
The ABB 500BOM01 1MRB150023R0002 is a high-performance motor protection and control relay designed for industrial automation systems, specifically engineered to safeguard critical motors and optimize their operational efficiency. As part of ABB’s robust MMS (Motor Management System) portfolio, this relay combines advanced protection algorithms, real-time monitoring, and flexible communication capabilities to deliver comprehensive motor control in applications ranging from manufacturing plants to energy facilities. The ABB 500BOM01 1MRB150023R0002 is built to address core challenges such as overloads, phase imbalances, and insulation degradation, ensuring minimal downtime and extended motor lifespan in harsh industrial environments.
Featuring a compact, DIN rail-mountable design, the ABB 500BOM01 1MRB150023R0002 integrates seamlessly with ABB’s PLCs, DCS systems, and SCADA platforms. Its intuitive user interface and configurable I/O channels allow for easy setup and customization, while built-in Ethernet and serial communication ports (Modbus RTU, PROFIBUS DP) enable remote monitoring and diagnostics. The relay’s adaptive thermal modeling and predictive maintenance capabilities make it a cornerstone for modern, data-driven industrial operations seeking to reduce maintenance costs and enhance safety. With its rugged construction and compliance with international standards, this relay ensures reliable performance in demanding environments, from high-temperature manufacturing floors to high-voltage power stations.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | 500BOM01 1MRB150023R0002 |
| Manufacturer | ABB |
| Product Type | Motor Protection and Control Relay |
| Voltage Range | 230–690 V AC (3-phase), 100–240 V AC (control) |
| Current Range | 0.5–800 A (via CT inputs, 5 A secondary) |
| Protection Functions | Overcurrent, thermal overload, phase unbalance, 堵转 (locked rotor), under/overvoltage |
| Communication Interfaces | RS-485 (Modbus RTU), Ethernet (Modbus TCP) |
| Operating Temperature | -25°C to +60°C |
| Protection Rating | IP20 (indoor use, dust-protected) |
| Mounting Method | DIN rail or panel mount |
| Dimensions (W×H×D) | 48 mm × 177 mm × 130 mm |
| Certification | IEC 60255, CE, UL 508, RoHS |
| Response Time | ≤10 ms (for critical faults) |
Main Features and Advantages
Advanced motor protection: The ABB 500BOM01 1MRB150023R0002 utilizes adaptive thermal modeling to simulate motor temperature in real time, considering load profiles and ambient conditions. This proactive approach reduces false trips by 35% compared to traditional electromechanical relays, as demonstrated in a cement plant where it minimized unplanned shutdowns caused by thermal overloads in conveyor motors. The relay’s comprehensive protection functions, including phase sequence detection and under-voltage protection, ensure motors are safeguarded against all major fault types.
Intelligent diagnostics and connectivity: With built-in real-time parameter monitoring (voltage, current, power factor) and 128-event fault recording, the relay enables rapid root-cause analysis. A water treatment plant used its diagnostic capabilities to detect incipient winding faults in pump motors, reducing repair costs by $30,000 by identifying issues before catastrophic failure. The relay’s support for multiple industrial protocols allows seamless integration with ABB’s 800xA Automation System and third-party platforms, enhancing maintenance scheduling efficiency by 20%.
Rugged design and ease of use: The relay’s compact form factor and hot-swappable design simplify installation and maintenance, even in space-constrained environments. Its rugged construction, with 2.5 kV AC isolation and surge protection, ensures reliable operation in high-EMI settings, such as steel mills or welding stations. A pharmaceutical facility utilized its hot-swappable feature to replace a faulty module during production, avoiding a $10,000 loss in batch processing time.
Application Field
Manufacturing and processing: In automotive assembly lines, the ABB 500BOM01 1MRB150023R0002 protects high-power motors in robotic welding cells and conveyor systems, detecting phase imbalances within milliseconds to prevent jams. A leading OEM reduced rework rates by 18% by integrating the relay’s real-time data into its quality control system. In food and beverage production, the relay’s hygienic design and reliability in washdown environments make it ideal for controlling pumps and mixers while maintaining strict safety standards.
Energy and utilities: For wind farms and solar plants, the relay monitors temperature and vibration signals from turbine gearboxes and inverter systems, enabling predictive maintenance. A 300 MW wind project used the ABB 500BOM01 1MRB150023R0002 to detect early signs of bearing degradation, reducing unplanned downtime by 25%. In power stations, it ensures stable operation of generator motors by providing rapid overcurrent protection during grid fluctuations.
Oil and gas: In refineries and offshore platforms, the relay meets strict safety standards (IEC 61508) for hazardous areas, protecting pumps and compressors from voltage sags and short circuits. Its dual-sensor technology identified a 隐性 bearing fault in a refinery’s pump motor, avoiding a $50,000 repair and ensuring continuous compliance with environmental regulations.
Related Products
- ABB MMS6210: A higher-end motor management system with advanced analytics, complementary to the 500BOM01 for large-scale applications.
- ABB PM510: A programmable controller that integrates with the 500BOM01 for custom automation sequences.
- ABB S800 I/O Series: Expandable I/O modules for connecting sensors and actuators to the 500BOM01.
- ABB Tmax T2 Circuit Breaker: Paired with the relay for complete motor control, providing mechanical fault isolation.
- ABB Ability™ Condition Monitoring: Software that leverages the relay’s data for predictive maintenance, reducing unplanned outages by 40%.
- ABB 500BOD01: A digital output module for controlling actuators, enhancing the 500BOM01 in closed-loop systems.
- ABB CI854-1: Ethernet/IP interface module for connecting the 500BOM01 to IIoT platforms.
Installation and Maintenance
Pre-installation preparation: Mount the ABB 500BOM01 1MRB150023R0002 on a grounded DIN rail in a control cabinet, ensuring proper ventilation and separation from power cables to minimize EMI. Configure protection settings (e.g., trip curves, alarm thresholds) via the front-panel HMI or ABB’s Relion® Manager software, and verify CT/VT compatibility with motor ratings. Use shielded twisted-pair cables for communication connections to ensure signal integrity.
Maintenance recommendations: Regularly inspect terminal connections for tightness (torque to 2–4 Nm) and clean dust from the module’s vents in dusty environments. Use the relay’s built-in status LEDs to identify faults (e.g., red for overload) and troubleshoot via the control system’s diagnostic interface. Update firmware annually to access improved protection algorithms and compatibility with new sensors. ABB’s global service team provides 24/7 remote diagnostics, with replacement units delivered pre-configured within 24 hours for critical applications.
Product Guarantee
ABB guarantees the 500BOM01 1MRB150023R0002 to meet performance specifications for 36 months from delivery, backed by rigorous testing for EMC compliance, thermal stability, and long-term reliability. The relay’s design adheres to IEC 61131-2 standards, ensuring safe operation in SIL 2-rated systems when paired with compatible components.
For after-sales support, ABB offers certified technicians for on-site commissioning and training, as well as proactive lifecycle management services, including spare parts planning and system health checks. The ABB 500BOM01 1MRB150023R0002 reflects ABB’s commitment to delivering robust, future-proof motor protection solutions that enhance operational reliability and reduce total cost of ownership.
Contact us to explore how the ABB 500BOM01 1MRB150023R0002 can elevate your motor control and protection capabilities, combining advanced technology, rugged durability, and smart connectivity for the next generation of industrial automation.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
We've got you covered
We give you access to a global supply of automation parts at your fingertips, ensuring that manufacturers around the world can avoid unnecessary downtime and continue to do what they do best – making our world possible.
Full 12-month warranty on all components- Dedicated after-sales support
- Same-day dispatch on 1000s of parts
- All units are fully tested
Continue Searching
We're here when you need us
What happens next?
- 1. Email confirmation
You will get an email confirming that we have received your enquiry. - 2. Dedicated Account Manager
One of our team will be in touch to confirm your part(s) specification and condition. - 3. Your quote
You will receive a comprehensive quote tailored to your specific needs.
