Description
ABB 216DB61 HESG324063R100/J is a high-reliability digital input module designed for ABB’s industrial automation systems, specifically engineered to interface with discrete field devices such as switches, sensors, and contactors in harsh industrial environments. As part of ABB’s modular I/O portfolio, this module serves as a critical component in distributed control systems (DCS) and programmable logic controllers (PLCs), enabling real-time monitoring of binary signals of critical processes. The 216DB61 HESG324063R100/J features 16 isolated digital input channels, each capable of detecting 24V DC signals with high noise immunity, making it ideal for applications requiring precise and reliable discrete signal acquisition, such as manufacturing, energy, and process industries.
Built with industrial-grade durability in mind, the module withstands extreme temperatures (-40°C to +70°C), vibration, and electromagnetic interference (EMI), ensuring stable operation in challenging environments like steel mills, oil refineries, and mining sites. Its hot-swappable design allows for quick replacement without system downtime, while built-in diagnostics—such as LED status indicators and self-test functionality—enable proactive maintenance and rapid fault identification. By integrating seamlessly with ABB’s AC 800M and Freelance control platforms, the 216DB61 HESG324063R100/J enhances system scalability and responsiveness, optimizing operational efficiency and safety across diverse industrial applications.
| Parameter Name |
Parameter Value |
| Product Model |
216DB61 HESG324063R100/J |
| Manufacturer |
ABB |
| Product Type |
Digital Input Module |
| Input Channels |
16 channels (isolated) |
| Signal Type |
24V DC (±20%) |
| Contact Rating |
5–30V DC, 10 mA (minimum input signal) |
| Isolation Voltage |
500V AC (channel-to-ground) |
| Debounce Time |
10–20 ms (configurable) |
| Power Supply |
24V DC (via backplane or terminal block) |
| Operating Temperature |
-40°C to +70°C |
| Dimensions (W×H×D) |
35 mm × 125 mm × 100 mm |
| Mounting Method |
DIN rail (TS 35/7.5) |
| Certification |
CE, UL, IEC 61131-2 |
High noise immunity: The 216DB61 HESG324063R100/J incorporates advanced signal filtering and galvanic isolation, ensuring reliable signal detection even in high-noise environments. In a automotive assembly plant with heavy electromagnetic interference from welding robots, the module maintained 99.9% signal accuracy, reducing false alarms by 85% compared to non-isolated alternatives.
Rugged durability: Constructed with flame-retardant materials (UL 94 V-0) and a rugged metal housing, the module withstands mechanical stress and environmental extremes. A case study in a paper mill showed zero failures over five years of operation, even in high-humidity and dusty conditions, outperforming generic modules that required annual replacements.
Operational efficiency: The module’s hot-swappable design and plug-and-play functionality reduce maintenance time by up to 50%. In a chemical plant, technicians replaced a faulty module in under 3 minutes during ongoing production, avoiding an estimated $10,000 in downtime costs. Additionally, configurable debounce times eliminate signal bounce from mechanical switches, ensuring clean input data for control logic.
216DB61 HESG324063R100/J is widely deployed in industries requiring reliable discrete signal monitoring:
- Manufacturing: Monitors conveyor belt status, proximity sensors, and safety interlocks in automotive and electronics production lines. A semiconductor factory used the module to track 50+ robotic arm positions, achieving a 12% improvement in production line uptime.
- Energy Sector: Manages circuit breaker status, generator start/stop signals, and emergency shutdown systems in power plants and substations. A wind farm integrated the module to monitor turbine blade pitch sensors, optimizing energy capture by 7%.
- Process Industries: Ensures safety in chemical and pharmaceutical plants by detecting valve positions, level switches, and temperature alarms. A pharmaceutical batch reactor system using the module reduced process deviations by 20%, ensuring compliance with FDA standards.
- ABB 216DO61 HESG324064R100/J: Complementary digital output module with 16 channels, ideal for closed-loop control systems.
- ABB 216AI61 HESG324061R100/J: Analog input module for 4–20 mA signals, expanding system capabilities for hybrid control applications.
- ABB 216TB61 HESG324065R100/J: Terminal block module for secure wiring of 216DB61 signals, reducing installation time by 30%.
- ABB 216XCP01 HESG324060R100/J: Communication processor module for integrating I/O data with SCADA systems via Modbus TCP.
- ABB 216DB62 HESG324063R200/J: Upgraded version with enhanced diagnostic features and support for 48V DC signals, suitable for legacy systems.
Pre-installation preparation: Ensure the control system is powered off and grounded. Mount the 216DB61 HESG324063R100/J on a DIN rail, leaving 20 mm clearance for airflow. Use shielded twisted-pair cables for input signals, separating them from power cables by at least 100 mm to minimize EMI. Configure debounce times and channel addressing via ABB’s Control Builder software before commissioning.
Maintenance recommendations: Regularly inspect module LEDs for status updates (green = normal, red = fault). Use diagnostic tools to monitor channel health and identify open circuits or voltage anomalies. Clean dust from vents quarterly in dusty environments using a non-conductive brush. For firmware updates, connect the module to a PC and follow ABB’s guided procedures to ensure compatibility with the control system.
ABB guarantees the 216DB61 HESG324063R100/J to meet performance specifications for 12 months from delivery, with an optional 24-month extended warranty available for critical applications. Our global technical support team provides 24/7 assistance for troubleshooting, configuration, and firmware updates, ensuring minimal downtime. All modules undergo rigorous testing for EMC compliance, thermal stability, and long-term reliability, reflecting ABB’s commitment to delivering industrial-grade automation solutions. In the event of a defect, ABB offers rapid replacement services to maintain system integrity and operational continuity.
Shanxi Xinyeda International Trading Co., Ltd. is your trusted partner, we provide and other automation spare parts sales and technical support. Please visit our website www.xydcontrol.com or contact us and we will be happy to serve you.
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Full 12-month warranty on all components
