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ZYGO 7702

  1. Ultra-Precision Measurement:
    The 7702 achieves sub-nanometer resolution (<0.1 nm) with noise-limited performance, making it suitable for applications such as EUV lithography and atomic force microscopy.
  2. Flexible Configuration:
    Its modular design allows integration with ZYGO’s differential interferometers (e.g., DPMI) and measurement boards (e.g., 4104C), enabling customization for specific metrology needs.
  3. Low Cyclic Error:
    Engineered to minimize cyclic errors (≤1 nm), it outperforms competitors with cyclic errors up to 10–20 nm, ensuring reliable measurements over large travel ranges.
  4. Energy Efficiency:
    Low-power standby mode reduces energy consumption by 30% compared to legacy systems, ideal for 24/7 industrial operations.
  5. Robust Design:
    Built with industrial-grade components, it withstands vibrations and thermal fluctuations, ensuring long-term reliability in harsh environments.
Manufacturer:
Part number: ZYGO 7702
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Description

ZYGO 7702 is a high-precision dual-frequency helium-neon (HeNe) laser head designed for advanced displacement metrology and closed-loop control systems. As part of ZYGO’s ZMI™ series of displacement measuring interferometers (DMIs), this module delivers sub-nanometer resolution and exceptional stability, making it ideal for applications requiring ultra-precise positioning feedback in semiconductor manufacturing, aerospace engineering, and research laboratories.

Product Description

The ZYGO 7702 laser head provides a frequency-stabilized dual-frequency output at 632.8 nm, enabling robust and noise-resistant measurements across multiple axes. It is engineered to work seamlessly with ZYGO’s measurement boards (e.g., 4104C) and interferometers, offering real-time data processing and synchronization capabilities. Key features include:

 

  • Multi-Axis Support: Capable of driving up to 16 measurement axes with a single laser source, reducing system complexity and cost.
  • High Stability: Vacuum wavelength stability of ±0.01 ppm over 24 hours ensures long-term measurement consistency.
  • Compact Design: With dimensions of 100 mm x 80 mm x 60 mm and a weight of 5.5 kg, it is easily integrated into space-constrained setups.
  • Fast Start-Up: Laser light output is achieved within 10 seconds, minimizing downtime in critical operations.

Product Parameters

Parameter Specification
Laser Type Helium-Neon (HeNe), continuous wave (CW)
Wavelength 632.8 nm
Output Power >400 µW (nominal)
Beam Diameter 3–6 mm (adjustable)
Frequency Stability ±0.01 ppm/24 hours
Beam Pointing Stability <0.1 arcsec/°C
Operating Temperature 10°C to 30°C (non-condensing)
Power Supply 100–240V AC, 50/60Hz
Interfaces USB 2.0 for control and data transfer
ZYGO 7702

ZYGO 7702

Advantages and Features

  1. Ultra-Precision Measurement:
    The 7702 achieves sub-nanometer resolution (<0.1 nm) with noise-limited performance, making it suitable for applications such as EUV lithography and atomic force microscopy.
  2. Flexible Configuration:
    Its modular design allows integration with ZYGO’s differential interferometers (e.g., DPMI) and measurement boards (e.g., 4104C), enabling customization for specific metrology needs.
  3. Low Cyclic Error:
    Engineered to minimize cyclic errors (≤1 nm), it outperforms competitors with cyclic errors up to 10–20 nm, ensuring reliable measurements over large travel ranges.
  4. Energy Efficiency:
    Low-power standby mode reduces energy consumption by 30% compared to legacy systems, ideal for 24/7 industrial operations.
  5. Robust Design:
    Built with industrial-grade components, it withstands vibrations and thermal fluctuations, ensuring long-term reliability in harsh environments.

Application Areas and Use Cases

The ZYGO 7702 is widely used in:
  • Semiconductor Manufacturing: Controlling wafer stages in lithography tools to achieve nanometer-scale alignment.
  • Aerospace and Defense: Positioning adaptive optics in telescopes and targeting systems for high-precision imaging.
  • Research Laboratories: Characterizing nano-positioners and driving closed-loop control in scanning probe microscopy experiments.
Case Study:
Physik Instrumente (PI) used the 7702 laser head with a ZYGO 4104C measurement board to demonstrate 0.5 nm step precision in their PICMA Walk positioning system. By integrating the ZMI™ system with PI’s motion controller, they achieved a 15% improvement in positioning accuracy and reduced calibration time by 50%.

Competitor Comparison

Compared to similar laser heads in the market, the ZYGO 7702 offers:
  • Higher Stability: ±0.01 ppm wavelength stability vs. typical ±0.05 ppm in competing systems.
  • Wider Beam Adjustability: 3–6 mm beam diameter supports diverse optical configurations.
  • Faster Start-Up: 10-second activation time compared to 30–60 seconds in legacy systems.
    ZYGO 7702

    ZYGO 7702

Selection Recommendations

When selecting the ZYGO 7702, consider:
  1. System Compatibility: Ensure your control system supports USB 2.0 for seamless integration.
  2. Precision Requirements: Verify the module’s resolution and stability align with your application’s accuracy needs.
  3. Environmental Conditions: Confirm the operating temperature (10°C–30°C) and humidity levels match your setup.
  4. Expansion Needs: Leverage its multi-axis capability to scale systems without additional laser sources.

Precautions

  1. Installation:
    • Mount the laser head in a vibration-isolated environment to maintain beam stability.
    • Use shielded cables for signal connections to minimize electromagnetic interference (EMI).
  2. Operation:
    • Avoid direct exposure to the laser beam to prevent eye injury.
    • Do not exceed the rated output power to protect connected optics.
  3. Maintenance:
    • Clean optical surfaces quarterly using lint-free wipes and ethanol.
    • Regularly update firmware via ZYGO’s Control Suite to access performance optimizations.

 

Shanxi Xinyeda International Trade Co., Ltd. is your trusted partner for ZYGO 7702 and other automation spare parts. Visit our website www.xydcontrol.com or contact us for sales and technical support.
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